abbreviations | AiDomes

The following info pertains to stock plans sale prices & kit sale prices for each of American Ingenuity’s stock plans.  Please scroll down this article to find the chart.  The Chart lists the name of a stock plan, the number and type of building options (entryways and dormers) for that plan and the regular and sale pricing for the building plans and the regular and sale pricing for the dome building kit specific to that plan.  

Below the chart, there is info and  various costs or fees for items that can be purchased from American Ingenuity:  Building Plan Contents,  Engineer Seal Cost for the Plans,  Engineer Design Fee for any foundation other than monolithic slab,   Energy Report Fee,   Structural Calculations Fee,   American Ingenuity’s Parts List Pricing,   Shipping Costs,   Kit Assembly Time & Costs  and   Finished Costs per sq.ft. 

Above American Ingenuity Dome Kit   Assembled and Finished on Basement

Ai Dome is perfect for wooded areas because – no wood in or on the dome panels to burn

 15% DISCOUNT* OFF AMERICAN INGENUITY’S

DOME KIT WITH ONE ENTRYWAY PRICING 

 IF ORDER PLACED BY  August 16, 2017

SAVE $2,412- $9,017 – accept delivery by November 15, 2017

PREFAB PANELS  INCLUDE 7″ EPS (R-28) INSULATION, 1/2″ DENSARMOR GYPSUM DRYWALL
& 3/4″ EXTERIOR CONCRETE REINFORCED W’ GALVANIZED STEEL MESH & FIBERS

15% off basic dome kit with one entryway pricing
25% off — All Stock, Modified or Custom Residential or Commercial Dome Building Plans 

If ordered prior to  August 16, 2017

American Ingenuity’s (Ai’s) stock floor plans show the locations for your locally purchased doors and windows.   For structural integrity where ever your exterior doors and windows will be installed, an “awning” or “eyebrow” is installed on your dome. Ai calls these “awnings” or “eyebrows” entryways and dormers and gives them a category name called Building Options. Under these entryways or dormers you or your framing subcontractor frames in a vertical wall and installs your windows and doors.  To view sale pricing on the Tiny Domes – 15′, 18′, 22′, 27′, 30′, & 34′, click on Tiny Home Sale Pricing.

The basic dome kit consists of all the prefabricated component panels for the dome shell and panels for one entryway. The discount is taken on the kit with one entryway pricing.  Because we do not know which plan you will select, Ai starts with a dome kit with one entryway pricing and adds on the exact type and number of building options at current pricing per your plan selection.

The kit includes no windows, exterior doors, or any interior items other than the 1/2″ DensArmor drywall on the prefab triangle & riser panels.  One 27’ or larger dome kit requires one semi-truck for delivery. American Ingenuity believes the dome kit buyer should not pay shipping costs for another truck to receive items that can be competitively priced & purchased locally; i.e.  windows, doors, flooring,  bathroom fixtures, kitchen cabinets, etc.

There is a diagram below the pricing chart which helps clarify what the entryways and dormers look like.

  • Stock plans have a predetermined type and number of entryways and dormers.  These building options are listed next to the stock plan name.  Of course you can change any of these options by having our design team modify a stock plan or design a custom plan from your sketches on the dome planners….these stock plans are simply a starting point.  To learn about modified or custom plans, view Custom.    To learn more about the options (entryways and dormers) view Building Options.
  • Ai’ standard foundation is monolithic slab. However Ai can design other foundations; i.e. stem wall, basement, pilings, concrete block columns, etc. We do not sell Basement Kits. Although we do provide stock or custom basement building plans. Basements are built locally using standard items; i.e. concrete blocks, insulated concrete blocks (ICF), premade concrete walls or on site poured concrete walls. View Basements to learn more.  For Ai to design a foundation over than a slab, an engineer fee is added to the Plans Quote to cover the cost for an engineer to calculate the load of the dome and the load of the two floors within the dome and give joist/edge beam size/spacing and foundation design to our CAD department to incorporate within the plans.
  • To name the stock plans, Ai uses Greek words (Omega, Alpha, Delta) and numbers (21, 22, etc) along with the dome diameter. For example 27 Alpha 11: the first two digits are the dome diameter in feet, a Greek word and then a number.
  • Near the end of this article is info on  Building Plan Contents, Engineer Seal Cost for Plans, Energy Report, Structural Calculations, Parts List Items, Shipping, Kit Assembly time and costs and finished cost per sq.ft..

Please call American Ingenuity Mon-Fri 9-5 eastern time at 321-639-8777 for further clarification.

Within the Sale Pricing Chart Below Ai uses Abbreviations

to designate the type of entryways and dormers that are in each plan 

These are the Definitions.

Entryway – Structural Awning under which on site a 2×4 or 2×6 framed wall with headers is installed to frame in your locally purchased doors and windows or a bank of windows.

1E – One Standard Entryway
4E – Four Entryways
1HP – One High Profile Entryway
1GE – One G Type Entryway

Window Dormer – Structural Awning under which on site a 2×4 or 2×6 framed wall is installed to frame in a single window.

1WD – One Window Dormer – 1st floor
2WD – Two Window Dormers – 1st floor
1WD2 – One Window Dormer – 2nd floor
2WD2 – Two Window Dormers – 2nd floor

Door Dormer – Structural Awning under which on site a 2×4 or 2×6 framed wall is installed to frame in a single door.

1DD – One Door Dormer – 1st floor
2DD – Two Door Dormers – 1st floor
1DD2 – One Door Dormer – 2nd floor
2DD2 – Two Door Dormers – 2nd floor

Link – Connects two domes together.  Its location is where first floor door dormer panels or entryway panels would have been installed. Consists of either 3 1/2″ or 7″  Expanded Polystyrene (EPS) insulation, 1/2″ Drywall adhered to EPS interior with drywall adhesive. On site galvanized steel mesh and fiber concrete are applied to the exterior of the EPS.  On site the link panels are custom fitted  to the dome panels.

Riser Panel Heights – All dome kits come with standard 4’ vertical riser panels.  However the 22’ & 27’ kits can have custom 5’ risers instead of 4′ risers.  The 30’ or larger domes can have a custom two foot riser installed above the standard 4’ risers.   The 15’ & 18’ kit pricing includes 4’ risers plus 2’ risers.

 Dome Diameters and Typical Bedroom/Bath Numbers For Each Size Dome

15′  – one bedroom/one bath – no 2nd floor w’ sq.ft of 172
18’ – one bedroom/one bath – no 2nd floor w’ sq.ft. of 249
22′ – one bedroom/one bath – 1st floor of 370 sq.ft.  Can have optional storage loft.
27′ – two bedroom/one bath – 1st floor of 555 sq.ft. – 2nd floor of max 231 sq.ft to equal 786 sq.ft. max.
30′ – one bedroom/one bath – 1st floor of 665 sq.ft. w’ optional 2nd floor for storage, office, craft room.
34′ – two bedroom/two bath – 1st floor of 852 sq.ft.  w’ 2nd floor max of 427 sq.ft. to equal  1,278 sq.ft. max.
36′ – two/three bedroom/two bath– 1st floor of 946 sq.ft. w’ 2nd floor max of 470 sq.ft. to equal 1,418 sq.ft. max.
40′- three to four bedroom/two bath – 1st floor of 1,178 sq.ft. w’ 2nd floor max of 667 sq.ft. to equal 1,845 sq.ft. max.
45′- four bedroom/two half baths – 1st floor of 1,489 sq.ft. w’ 2nd floor  max of 951 sq.ft. to equal 2,440 sq.ft. max.
48′- three/four/five bedroom/two or three bath– 1st floor of 1,693 sq.ft. w’ 2nd floor max of 1,137 sq.ft. to equal 2,830 sq.ft. max.

To view Kit Sizes & square footages, click on Specs.

Dome Diameter and Dome’s Maximum Square Footage Converted to Meters

Ai can convert its Building Plans from Feet & Square Feet to Meters & Square Meters for Small Fee

Diameter in feet converted to Meters:

15′ = 4.60 M
18′ = 5.49 M
22′ = 6.71 M
27’ = 8.23 M
30′ = 9.14 M
34′ = 10.36 M
36′ = 10.97 M
40′ = 12.19 M
45′ = 13.72 M
48′ = 14.68 M
Maximum Square Footage for each Dome Diameter converted to square meters

15’ – 179 sq. ft. = 16.63 sq. meters
18’ – 272 sq. ft. =  25.27 sq. meters
22’ – 370 sq. ft.  = 34.37  sq. meters
27’ – 786 sq. ft. = 73.02  sq. meters
30’ – 878 sq. ft. = 81.57  sq. meters
34’ – 1,278 sq. ft. = 118.73 sq. meters
36’-  1,418 sq. ft. = 131.73 sq. meters
40’ – 1,845 sq. ft. = 171.41 sq. meters
45’ – 2,440 sq. ft. = 226.68 sq. meters
48’- 2,830 sq. ft. = 262.92 sq. meters

 First Floor Square Footage converted to square meters:

15’ – 179 sq. ft. = 16.63 Sq. Meters
18’ – 272 sq. ft. = 25.27  Sq. Meters
22’ –  370 sq. ft. = 34.37 Sq. Meters
27’  – 555 sq. ft. =  51.56 Sq. Meters
30’ – 665 sq. ft = 61.78 Sq. Meters
34’ – 852 sq. ft =  79.15 Sq. Meters
36’ – 946 sq. ft. = 87.88 Sq. Meters
40’ – 1,178 sq.   =  109.44 Sq. Meters
45’ – 1,489 sq. ft.  =  138.33  Sq. Meters
48’  – 1,693 sq. ft. = 157.29 Sq. Meters

Second Floor Square Footage converted to square meters

27′ – 231 sq ft – 21.46 sq meter
30′ – 213 sq ft – 19.70 sq meter
34′ – 427 sq ft- 39.67 sq meter
36′ – 470 sq ft- 43.66 sq  meter
40′ – 667 sq ft- 61.96 sq. meter
45′ –  951 sq ft. -88.36 sq. meter
48′ – 1,137 sq ft. – 105.63 sq. meter

Optional Third Floor Loft Square Footage converted to square meters

40′ – 112 sq ft = 10.41 sq meters
45′ – 142 sq ft = 13.19 sq meters
48′ – 162 sq ft = 15.05 sq meters

All Domes Can Be Designed Without a Second Floor

To view stock plans for One Story Prefab Kit, click on One Story Residence.  This link has all the Stock Plans layouts for each stock plan listed below.   Any of the domes can be designed for a commercial structure.

 

The Plan Sale Price in the Chart Below includes the 25% Plans Discount.
The Kit w’ Option’s Sale Price in the Chart Below
Includes the 15% Kit w’ one entryway Discount.

 

American Ingenuity’s basic kit pricing includes all the triangular and four foot vertical riser panels for the dome exterior walls and panels for one entryway.  Your floor plan selection, determines the type and number of the entryways and dormers. Due to small size of the 15′ & 18′ tiny homes, these kits have standard four foot risers and additional two foot risers.  22′ & 27′ kits can have five foot riser instead of the four foot riser.  30′- 48′ kits can have taller entryways and custom two foot risers installed above 4′ risers which results in 9’6″ or 10′ first floor ceiling heights in rooms that have second floor above them.  To view the building options available for each size dome, click on Options.

To view Ai’s current discount on the dome kit with one entryway, view Sale.  To view sale pricing on Tiny Homes, click on Tiny Domes. To view info and stock plans for the Tiny Homes, click on Tiny Plans.

After the panels are installed, the galvanized steel mesh from one panel over laps the steel mesh from another panel, is locked with C rings & pliers and depressed into the seam with on site special fiber/admixture concrete applied into the seams in two applications. The seam areas average two inches thick concrete.  Engineers tell us the seam areas act like steel beams.  The process of assembling the prefab panels produces the structural components, completes the finished exterior surface, installs all the insulation and installs all the shell drywall.  As a result the Aidome kit allows for reduced on site labor and quicker shell assembly time versus conventional construction

Why do I need entryways and dormers to install windows and doors? At specific locations around the perimeter of the dome, triangles and riser panels can be left out to provide openings where you or your framer installs a framed wall with your locally purchased doors and windows. To compensate for the triangle and riser panels being left out, these “structural awnings” – entryways and dormers have to be installed.  Diagram below helps clarify what these items look like. Please call American Ingenuity Mon-Fri 9-5 eastern time at 321-639-8777 for further clarification.

Diagram Identifying

3domes

 

Skylights or Solar Tubes can be purchased from other companies and installed in the prefab panels on site. Just do not cut within eight inches of the center of a seam.  If you tell us what size dome you are interested in, we can give you the size skylight which could be installed in that dome’s panel.  For additional light max out the number of second floor window dormers and second floor door dormers (install a tall window instead of a door for extra light on the second floor).

The building plan’s pricing listed below does not include an engineer seal on the plans or energy report or fee for an engineer to design basement/stem wall/ columns, pilings, etc.  It is Ai’s philosophy that each Buyer pays for only what they need. Ai does not burden the price of the building kit with plan’s pricing, engineer seal cost, structural calculations or energy report cost. Building plans are purchased three months  to two years prior to kit shipment.  About 50% of the building departments require engineer sealed plans and an energy report to issue a permit. As a result each buyer pays for their plans separately from the building kit and pays for a seal, calculations and energy report only if their building department requires them.  If you give us your property address or tax ID number & building department name, at no cost to you, Ai will call the plans examiner and inquire what is needed to obtain a building permit on the American Ingenuity dome kit.

Payment:  Building Kit orders require a 30% deposit for 22′ through 36′ domes and 40% for 40′ through 48′ domes along with a signed Order Form, Conditions of Sale (Warranty) and Specialized Material Agreement. The final payment (balance including shipping) is in the form of a cashier’s check or bank check or wire transfer 21 days prior to kit shipment. For Building Kits shipped to Florida sites, add 6% sales tax plus your counties surtax.  Plans are paid in full prior to scheduling design. Clients pay mailing costs for the plans.  Your building plan pdfs are emailed so locally sets of blueprints can be plotted for subcontractors, etc.  Plans can be paid via Visa, Master Card, Discover, personal check or money order. Ai does not accept American Express.

Shipping: Minimum shipping cost is $800 within Florida.  Shipment out of Florida is approximately $2.70 – $2.90 per mile per one semi-truck with 53 foot step deck from Ai’s plant in Rockledge, Florida to your site.   One truck can carry one Kit with 7″ EPS insulation for the sizes 27′, 30′, 34′, 36′, 40′, 45′, or 48′.  Or one truck can carry one 22’ & one 27’ kit or two 22′ Kits.  Two trucks are required for the 60′ dome.   The 45′ or 48′ kits with 9″ insulation require two trucks for delivery.  USA arrangements for shipping is made by American Ingenuity. Or  you can coordinate with Ai for your semi-truck to pick up the kit.  Shipping costs can change without notice due to fuel costs, fuel surcharges, distances, etc.  Please call our office, 321-639-8777, to find out our latest shipping information.

The 15’ kit and 18’ kit  can be picked up by the buyer if the following size truck, trailer and straps are used.  (each with one entryway, 7” EPS & one set of 2×4’s for temporary wooden rib system)

15′ kit: 

1/2 ton truck minimum (Ai recommends 3/4 ton truck )
13 ea.  2″ x 30′  straps Working Load Limit 3000 lbs.
Trailer specifications
7′ wide 20′ long minimum
tandem axle 3000 lbs. each axle
axles with brakes
bed height of 48″ max

18′ kit: 

1/2 ton truck minimum  (Ai recommends 3/4 ton truck )
13 ea.  2″ x 30′  straps Working Load Limit 3000 lbs.
Trailer specifications
7′ wide 22′ long trailer minimum
tandem axle 3000 lbs. each axle
axles with brakes
bed height of 36″ max

Delivery:  Allow 2 – 4 weeks for Stock Floor Plans. Allow at least 5 weeks for modified plans and 10 weeks for custom plans. Depending on time of year, for Building Kits allow 6 to 8 to 12 weeks after completing building kit orders and placing deposit.   Plan pricing is for one dome & two sets of plans. If two domes then pricing is based on the diameter of each dome.  The Plans Pricing does not include an Engineer Seal or an Energy Report or structural calculations. These items can be purchased from American Ingenuity if required by your building department to issue a building permit. Conditions and costs may change requiring our prices to increase without prior notice.

Below is listed info and  various costs or fees for items that can be purchased from American Ingenuity:  Building Plan Contents, Engineer Seal Cost for the Plans,  Engineer Design Fee for any foundation other than monolithic slab,   Energy Report Fee,   Structural Calculations Fee,   American Ingenuity’s Parts List Pricing,   Shipping Costs,   Kit Assembly Time & Costs  and   Finished Costs per sq.ft. 

 

 

 

Continued…

Building Plan Composition 

 

This page covers importing geodesic dome home kits.  The Kits can be shipped in containers to any destination in the world.  International Buyers purchase the American Ingenuity dome and pay USA inland trucking costs & ocean shipping costs, because they know they cannot build or buy any conventional home as strong or fire resistant or energy efficient as an American Ingenuity concrete dome. Below are answers to our most frequently asked importing questions and info on what size containers are needed to ship each dome kit size.   To view the dome kit sizes converted to meters, click on Sizes in Meters.

importing Faroe Island Dome

American Ingenuity Dome Being Built on Basement – North Of England

To date Ai has sold dome kits into 47 U.S.A states and fourteen foreign areas. American Ingenuity has exported domes into Hawaii, Puerto Rico, the Virgin Islands-St. Kitts and St. Croix, the British Virgin Islands-Tortola, West Indies-Nieves, Canada, Israel, Jamaica, Trinidad, Bahrain, the Faroe Islands (between Iceland/Scotland/Norway) and Tasmania (near Australia). 

Please note the wooden 2×4 rib system is temporary, once all the panel seams/entryways/dormers receive two layers of on site fiber concrete and the entryways and dormers are framed in, the dome is self supporting and the wooden rib system is removed. Some of the wood can be used for interior framing & framing of second floor perimeter knee wall.  There is no wood in or on the American Ingenuity dome exterior walls to rot or to be eaten by termites or to burn.  There are no shingles to blow off in high winds.  No shingles to burn in a forest fire.  The exterior concrete is primed and painted.  The entryways and dormers are framed in with pressure treated wood to accept your locally purchased doors and windows.  To view our web site page that lists what comes in a kit, click on Kit Contents.  To view dome home plans for each size dome, click on Dome Home Plans.

 

Container shipping

Container With 34′ Dome Kit Inside –
ready for semi-truck to pick up and take to USA port for shipment to Tasmania

The following is a list of our most commonly asked importing questions with their answers. 

Q: Do you export the concrete dome kits?

A: Yes. Ai. domes have been exported outside the continental USA. Requests for shipment into your area are best handled by freight forwarders located at your local ports.  Call Ai and give us the receiving port name and names of freight forwarders you want Ai to call about shipping costs and Ai will call for quote.  The freight forwarder will give costs for inland trucking company to bring the container(s) to our factory to be loaded and returned to USA port and ocean shipping costs to your port.

To work with your freight forwarder and assist them with the international paperwork, there is a fee of $200.

Q: What is the most shipping cost paid by dome buyer to receive their Dome Building Kit?

A:  Ai had a buyer in Tasmania (near Australia) who paid $18,000 to ship one 34’ Dome kit with 7” EPS insulation in one 40′ high cube container.  He paid this shipping cost because he knew he could not build or buy any conventional home as strong or fire resistant or energy efficient as an American Ingenuity concrete dome.

The Ai dome is more energy efficient than a conventional house, because of the thick insulation, the reduced exterior surface area and because the exterior walls of Ai dome contain no wood to interrupt the insulation.

Q: Does American Ingenuity have an engineering statement about your dome panels?

A:  Yes, to view the statement click on Engineering.

Q: Please explain about the temporary wooden rib system which supports the panels during kit assembly:

A: American Ingenuity’s Dome Building Kits are erected using a wood rib system to temporarily hold the panels in place until the seam concrete, concrete on the entryways, dormers, cupola and link has cured and the entryways and dormers are framed in. The system is dismantled upon completion of the dome and the 2x4s are recycled as part of the interior framing. Shorter 2×4’s can be used to frame the second floor perimeter knee wall. Behind this knee wall, electrical, plumbing or ducting can be run or the second floor perimeter space can be used for storage.

The Rib System consists of using your own 2x4s, bolts/nuts/washers purchased from Ai and steel hubs purchased from America Ingenuity to assemble a free standing framework which matches the geometry of the dome.  Or Ai can cut, drill and paint the ribs and ship them in the container with your building kit.

Q: Due to high shipping cost to return steel hubs to American Ingenuity from out of country, can the steel hubs be purchased from American Ingenuity? 

A: Yes for three frequency domes (30′ – 48′) the 46 Hubs are purchased from Ai for approx. price of $2,070.  For two frequency domes (15′,18′, 22′ & 27′) the 26 steel hubs are purchased for approx. price of $1,170.

Q: A container has all sides enclosed except for the end versus a kit shipped within the USA is shipped on a semi- truck that has all sides open. How do you load the dome kit into the container?

A: For loading a container Ai has to rent a telescoping forklift which allows the forks to extend into the container to place stacks of panels 39 feet back into the container to load the container. As a result Ai’s forklift cannot be used to load the kit into the container. The rental cost on the telescoping fork lift is $800 for one day rental. If your order includes two or more containers, the telescoping forklift will need to be rented for two days or more. Two day rental cost is approximately $1,235.

Onsite the panels are unloaded by hand one at a time. 

Q: Besides the dome kit and the misc. parts that I can order from American Ingenuity, can I purchase cut, drilled, painted 2×4’s to erect the temporary wooden rib system?

A: Yes the 2×4’s can be purchased from Ai with Ai cutting them to specific lengths, drilling holes and painting the ends. The steel hubs have each leg painted a specific color to match the same color 2×4.  Due to fluctuating 2×4 prices we cannot list exact price. Pricing will be based on current 2×4 costs at the time of shipment.  Ai does not add overhead costs to the labor to cut the 2×4’s. Only the labor costs to cut the 2×4’s plus the actual 2×4 cost determines the pricing.

For two freq domes (15′, 18′, 22’ or 27’) there are 75 – 2×4’s for approx. price of $605. For three freq domes (30′ – 48’)  135 – 2×4’s can be purchased for approx.price of $1,088.  The temporary support system needs 2×4’s cut to a precise length, holes drilled in both ends of the 2×4’s that make the triangles and one hole drilled in the 2×4 leg for the riser wall, and ends painted red, white or blue to match the steel hub leg color. Ai can email the cutting & drilling specs for the 2×4’s to be cut, drilled & painted on site. We realize this cutting, drilling and painting is difficult and time consuming for our clients; therefore, the 2×4’s can be purchased from Ai.

Q: Isn’t shipping expensive to export your kit into my country?
A:
Yes, but if you look at the low cost of the Ai building kits….usually the kits are one third to one half less in cost than the cost for materials to build the exterior walls and roof of a conventional house in your area….that savings can typically cover your shipping costs and more…hoisting mechanism,etc.  Plus you receive more from the Ai Dome, greater strength (225 mph & F4 tornado guarantee) and greater energy efficiency (insulation comparable to 11″ of fiberglass batting) than a conventional house can offer.

American Ingenuity’s manufacturing costs in Florida are well below the national average, which offsets any long distance shipping expenses. Ai can actually manufacture a kit in Florida and ship it to countries cheaper than we could manufacture it there.

PRICING COMPARISONS: When you research other building kit pricing, generally you will find that Ai’s kit pricing is about one third to one half less than conventional building kits. The reason Ai’s kits have a better price is not magic.

  • The primary reason is the design concept. It is far more practical to build a dome with concrete than wood and applying the concrete to rigid foam insulation produces a component panel that provides structure, exterior finish, the insulation and the shell wall board.
  • Our philosophy of each person paying for only what they need; results in a lower kit price as our literature prices are based on their printing costs and only our clients who need an engineering seal, energy report, engineering calculations, etc. pay for those items.
  • Ai’s staff is not on commission.
  • Due to lower labor costs in Florida, Ai can manufacture in Florida and ship to any other location cheaper than it would cost to manufacture in that area.

Remember to compare apples to apples when pricing each company’s building kit. Ai’s panels include all the R-28 insulation already installed, 80% of the dome’s prefinished concrete exterior reinforced with fibers and galvanized steel mesh and all the interior 1/2″ DensArmor shell drywall. In conventional houses you will likely have to purchase the roof trusses, exterior walls, insulation, roofing and ceiling wall drywall and pay for the installation of the trusses, exterior walls, insulation, roofing and drywall. With Ai’s kit the assembly process is placing panels on a temporary wooden rib system, cementing entryways, dormers and the seams between the panels and filling the shell interior wall board seams with joint compound and tape.

Q: What size containers are required to ship American Ingenuity Dome Building Kits?
A:
Until we see the floor plan that you select for your dome(s) we cannot quote the exact number of 20′ high cube container or 40′ high cube container(s) or 45′ high cube container(s) that will be needed.   Your floor plan selection determines the type and number of building options (entryways, dormers, link, cupola, additional risers, etc.) that will be included with your Building Kit.  The following number of containers could increase if all the building options for that size dome are purchased.

To save space Ai usually ships most of the same size items together. So until we can add up each size panel for your floor plan, we do not know the number of containers that will be needed for your order.  Due to the large size triangles of a 40′, 45′ and 48′ domes, the triangle shaped H panels will not fit in the container.  American Ingenuity trims the EPS/wallboard tips off the H panels so that the remaining H panel will fit in the container.  On site during assembly, the tips are reattached with expanding foam supplied with the kit at no cost.

The following info about riser height is explained, because the height of the riser panels effects how many containers are needed for shipment.

Q:  Please explain about the Riser Panels that come with each kit.

A: American Ingenuity includes a four foot tall riser panels in the building kit at no extra cost.

The four foot tall riser panels allow for more vertical space near the perimeter of the first floor.  Because of the spherical dome shape, usually 30% to 50% of the first floor is left open so that the living room and dining room are located under high vaulted ceilings.  This allows for a partial second floor to be installed.  The first floor ceiling height in the 22′, 27′, 30′, 34′  & 36′ domes that have a second floor above them is 7 1/2 feet.  The first floor ceiling height in the 40′ and larger domes that have a second floor built above them is 8′.

Q: Can the first floor ceiling height in rooms that have a second floor built above them be taller than 7 1/2′ or 8′?

A:  Yes.  Custom Two Foot Tall Riser Panels can be  installed above standard four foot tall risers. To achieve a taller ceiling height in first floor rooms not under high vaulted ceilings purchase a 2′ tall riser to be installed above the standard 4′ riser.  This results in the first floor ceiling height of rooms not under high vaulted areas

  • 9’6″ for 27′, 30, 34, 36′ (with second floor door dormer)
  • 10′ for 36′ dome with out second floor door dormer
  • 10′ for 40′, 45′ and 48′ domes.

Possible Containers needed to ship American Ingenuity dome building kits.  Because a container has sides, Ai has to rent a telescopic forklift boom to load the container.  Call for current equipment rental costs.

The Ai dome building kits 30′ thru 48′ come with a standard 4′ tall vertical riser panels.  The 15′ & 18′ kits come with 4′ riser panels & 2′ riser panels. The 15′ & 18′ kits can be purchased with 3 1/2″ EPS instead of standard 7″ EPS.  The 22′ & 27′ kits come with either four foot riser or five foot riser panels.  Ai cannot manufacture kits larger than 18′ with 3 1/2″ because the thinner insulation makes the larger panels too flexible causing the concrete to crack.

  • One 15’ – kit with 3 ½” EPS (4’ risers plus 2’ risers) (with 2×4’s) and one 22’ with 7” EPS, ½” drywall (4’ risers) (with 2×4’s) can fit in one 40’ high cube container. H panel tips are not trimmed.
  • One 15’ kit with 3 ½” EPS (4’ risers plus 2’ risers) (with 2×4’s) (no link) (can have ½” drywall) can fit in one 20’ standard container
  • Two 15’ kits with 3 ½” EPS with one entryway on each kit (4’ risers plus 2’ risers) (can have ½” drywall) (no 2×4’s) (no link) will fit in one 20’ standard container.
  • One 15’ kit and one 18’ kit each with 3 ½” EPS with one entryway on each kit (4’ risers plus 2’ risers) (no ½” drywall) (no 2×4’s) (no link) is a real tight fit in one 20’ standard container.
  • Four 15′ kits with 7″ EPS, 1/2″ drywall, standard 4′ risers & 2′ risers & two sets of 2×4 ribs can fit in one 45′ high cube container.
  • Eight 15′ kits with 3 1/2″ EPS, no drywall, standard 4′ risers & 2′ risers & two sets of 2×4 ribs can fit in one 45′ high cube container.
  • One 18’ kit with the panels having 7” eps, ¾” concrete reinforced with galvanized steel mesh and fibers and ½” DensArmor Drywall with one entryway and one window dormer will fit in one 20’ standard container. The kit has 4’ risers and additional 2’ risers made from 7” eps/concrete/drywall.
  • Two 18′ kits with 7″ EPS, 1/2″ drywall, standard 4′ risers & 2′ risers & one set of 2×4 ribs can fit in one 45′ high cube container.
  • One 18’ kit with 3 1/2 “ EPS (4’ risers plus 2’ risers) (with 2×4’s) (no link) (can have ½” drywall) will fit in one 20’ standard container.
  • Two 18’ kits with 3 ½” EPS WITH NO DRYWALL AND NO STEEL REINFORCED CONCRETE will fit in one 20’ standard container.   The kit has 4’ risers and additional 2’ risers made from 3 ½” eps.   On site after the panels are assembled, hand tie galvanized steel mesh on the exterior and apply fiber concrete over the entire exterior.  1,000 sq.ft. of 1”x1” galvanized steel mesh is needed.
  • Four 18′ kits with 3 1/2″ EPS, no drywall, standard 4′ risers & 2′ risers & one set of 2×4 ribs can fit in one 45′ high cube container.
  • One 22′ kit w’ 7″ EPS with standard 4′ risers will fit into one 20′ high cube container.  However it is a very tight fit.  2×4’s for temporary rib system will not fit.   Link will not fit.  
  • One 22′ kit with 7″ EPS with 5′ risers, 2×4’s for temporary rib system and link panels will fit in two 20′ high cube containers.
  • Two 22′ kits w’ 7″ EPS with 4′ or 5′ risers can fit in one 40′ high cube container. 2×4’s for rib system will fit. Link will not fit.
  • One 27′ kit w’ 7″ EPS with 4′ or 5′ risers can fit in one 40′ high cube container.  Link and 2×4’s for rib system will fit.
  • One 22′ kit w’ 7″ EPS with  4′ risers and one 27′ kit with 4′ risers require one 45′ high cube container.
  • Two 27′ kits with 7″ EPS will not fit in one container or on one semi truck.
  • One 22′ kit w’ 7″ EPS with 4′ risers and one 27′ kit with 4′ risers can possibly fit in one 40′ high cube container and possibly one 20′ container.
  • One 30′ kit w’ 7″ EPS with 4′ risers requires one 40′ high cube container or two 20′ high cube containers. Link will not fit. 2×4’s for rib system will fit.
  • One 34′ kit w’ 7″EPS with 4′ risers  requires one 40′ high cube container or three 20′ high cube containers.
  • One 36′ kit w’ 7″ EPS with 4′ risers requires one 40′ high cube container.  2×4’s for rib system will fit. Link will not fit.
  • One 36′ kit w’ 9″ EPS w’ 4′ risers requires one 45′ high cube container.
  • One 40′ kit w’ 7″ EPS with 4′ risers requires  one 45′ high cube container. 2×4’s for rib system will fit. Link will not fit. H panel tips may need to be trimmed.
  • One 40′ kit w’ 9″ EPS with 4′ risers requires one 45′ high cube container. 
  • One 40′ kit w’ 7″ EPS with 4′ risers can be shipped in one 45′ high cube container or  three 20′ high cube containers. H panel tips may need to be trimmed.  2×4’s for rib system will fit.  If a link is included may need one other 20′ high cube container. (due to shape of triangles and size of 20′ container there is wasted space in the 20′ container versus shipping in 40′ high cube containers)
  • One 45’ kit W’ 7″ EPS with 4′ riser requires one 45′ high cube container and one 20′ high cube container.  H panels will need to be trimmed. A link will fit.  2×4’s for rib system will fit.
  • One 48′ kit w’ 7″ EPS with 4′ risers requires one 45′ high cube containers and one 20′ container. H panel tips will need to be trimmed to fit in the container.

Q: Do you have freight forwarder who can estimate the shipping cost on the containers?
A: Yes. 
SR International Logistics, Inc. is a full service international freight forwarder.  David Ross at SR International Logistics Inc. info is www.SRInternational.com 2525 16th Street #208 Denver CO Tel: 1-720-855-3115 Fax: 1-720-855-6464  email: dross@srinternational.com  

Q: Do you have any information on shipping one 40′ high cube container to Port of Spain, Trinidad Tobago?
A: Yes, here is container trucking info and ocean shipping quote to Port of Spain Trinidad as of October 2015.  One 40′ kit can fit in one 40′ high cube container. (H panel tips are cut off to fit in the container and reattached with Enerfoam on site.)

MSC– William Diaz 1 305-477-9277 Ext 75042 email: wdiaz@msn.us
Trucking Cost – 1,496.00 (drop container at Ai factory and pick up next day & delivery to port)
Ocean Shipping – $2,935.00 from Port Everglades, Florida to Port of Spain, Trinidad
Hazardous fee – $100.00 (cans of Enerfoam (adhesive) and cans of cleaner for enerfoam metal dispensing gun cause container to be labelled Hazardous. Results in $100 fee)
Total Trucking & shipping on one Hazardous 40’ High Cube Container  – $ 4,531.00

Q: Do you have any information on shipping to Hawaii?
A:
Yes, shipping to Hawaii involves: containers being delivered to our factory to be loaded; once loaded the containers are transported by truck to a port in California. Then the containers are loaded onto a ship. The company that delivered the containers to our factory was Falcon Transport, Inc. at POBox 411 , Bird-In-Hand, Penna 17505-0411; their phone number is 717-687-0471.

A past rate to have a 40 foot container spotted at our factory here in Rockledge, Fl 32955 and shipped through to Port Hilo, Hi was $14,618. Matson Navigation jhorbaczewski@matson.com at 415-957-4000 handled the boat shipping to Hawaii.

A 45’ kit  requires two containers. A 34’ kit requires one 40′ High Cube container for a shipping of about $14,618.

For example a 45′ kit and a 27′ kit requires two 40′ high cube containers and one 20′ high cube container.

Q: Do you have any information on shipping to Nieves in the West Indies?
A:
Yes, a past rate to have a 40 foot container spotted at our factory here in Rockledge, Fl 32955 and shipped through to Nieves was $8,812.

Q: Do you have any information on shipping to Puerto Rico?
A:
Yes, one of our clients in Puerto Rico purchased two domes, a 34′ and a 45′. Our client used two flat racks and one container that were shipped on Sea Star from the Jacksonville port to San Juan. The shipping was $2,612 for each 40′ flat rack or $5,224. The shipping on the 40′ Standard Container was $2,412, plus the following fees: delivery fee to Aguas Buenas $585, paperwork $140 for a total shipping cost of $8,361 for a 34′ and a 45′ dome.

The Sea Star contact was Jim Stoshak at 904-751-2110.

A Trucking Company that deliveries containers and flat racks to factories to be loaded for export to Puerto Rico: is Magic Transport Miami Fl 305-887-2424 or 888-693-7312, fax 305-887-0320.

Q: Have you exported into Europe?
A:
No but Ai can ship to Europe. We have exported into the Middle East but not into any European countries.

Q: Do you export to the Virgin Islands?

A: Yes. We have shipped two 40′ domes to St. Kitts. MVC Transportation Corporation brought the two 40′ Standard Containers and 40′ flat rack to our factory to be loaded. MVC’s mailing address is POBox 653808, Miami Fl 33265 phone 305-888-4MVC, fax 305-888-8011. The Consignor was Crowley Port Everglades Ft Lauderdale Fl. The Freight Forwarder was Caribbean Freight Systems, Inc. The Port of Loading was the Port Everglades. Port of unloading was St Kitts. Each container cost $5,200 for inland trucking costs and shipping from Port Everglades to Virgin Islands.

Q: Do you export to Mexico?
A:
We can.  Contact a Mexican importing person who can answer your border questions, such as “What are the duties? What paperwork is involved.” The kit is shipped on a semi truck from our Rockledge Florida factory. Your border person may know of Mexican trucking companies that carry loads into Florida. Once that truck’s Florida merchandise is unloaded, it would drive to our factory and be loaded with your kit. Brownsville Texas is about 1,200 miles from our factory. Shipping to that point would be about $2,650 US Dollars at $2.20 per mile estimated shipping costs
.

Q: Do you export to the Middle East?
A:
Yes. In 2004 we got an approximate shipping quote from Transgroup Worldwide Logistics on two 40’ containers being trucked from Miami to our factory, then delivered back to Miami and then shipped to Dubai, UAE for about $5,225. 42 days transit time. This pricing included two hours no charge for each container to be loaded and an additional loading time of two hours per container at $45 per hour ($180). Two drivers at $725 each to bring the container to our factory and take it back to Miami after loading ($1,450). Ocean freight of $1,750 per container from Miami to Dubai UAE ($3,500). And $95 for Documents and forwarding. This does not include any duties or documents for the Dubai port. This quote was from Transgroup Worldwide Logistics/Stephen Brown in Ocean Quoting at 321-868-2230.

Q: Do you export to Canada?
A: Yes. We have shipped domes into
Canada.  But none of our clients allow us to give out their name and numbers for referrals.  

The Canadian broker for L.M. Clark Broker is Steve Martonino, (905-673-8650 ext 224) who did the customs work for Donkers Harris LTD for one of our clients.

In Canada the building department will require the building plans to be engineer sealed prior to giving you a building permit. Ai knows of an engineer licensed to seal our building plans for most areas of Canada. A Canadian seal could cost from $900 to $1,500 to $3,000….depends on the size dome and the foundation type.