construction | AiDomes

Cement Home built on concrete slabs & two photo galleries.
One showing construction pictures, the other shows finished exterior & interior. 

“In the six years since we have moved into our double dome home (45′ & 34′) we have only increased our enthusiasm for this structure. There is something about the interior space that is very liberating and imaginative. One of the main reasons we built the Ai domes was its noncombustible concrete exterior. Our home site is surrounded by forests that can burn at any time. So it gives us great comfort knowing their is no roof to burn & no exterior wood framed walls to burn.”  (Ron Kaufman & Marti Leicester, happy Ai Dome Owners)  

To view an article about their domes published in the Butte Environmental Council’s (BEC) News, click on Chico News.

Photos of Dome Interior Finish

45′ & 34′ Kaufman/Leicester Domes in California

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Assembly Photos California Concrete Dome Home

 

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PDF for Downloading & Printing

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Please scroll down the page to read Ai Dome Engineering Statement.  Domes are three-dimensional structures using stable triangles approximating spheres to create multiple load carrying paths from point of load to point of support. The triangle is the only arrangement of structural members that is stable within itself without requiring additional connections at the intersection points to prevent warping of the geometry.  In other words, apply pressure to one edge of a triangle, and that force is evenly distributed to the other two sides, which then transmit pressure to adjacent triangles. That cascading distribution of pressure is how geodesic domes efficiently distribute stress along the entire structure, much like the shell of an egg. 

For over forty years, American Ingenuity’s dome design has proved itself by withstanding the following acts of nature with no structural damage: Hurricane Andrew’s 165-212 mph winds, a tornado that rolled up a steel horse trailer and slammed it against the Miami Fl dome, four hurricanes in 2004, Hurricane Katrina, 6.6 earthquake in 2006, sub-zero temperatures and heavy snow loads of the Northwest Territory of Canada, a 30″ in diameter 115 foot tall hickory tree impact, a lighting strike and many other conditions. To view recap of acts of Nature click on Disaster Resistant.

The American Ingenuity dome is designed to be as safe and fireproof as possible, the dome exterior is entirely noncombustible concrete. Fire resistant concrete exterior: to view info about American Ingenuity’s concrete dome versus the Monolithic Concrete Dome and to view a YouTube Video of fire going over Monolithic concrete dome, please click on Fire Resistant Concrete Exterior.

OLYMPUS DIGITAL CAMERA

40′ in diameter dome kit when finished has three bedrooms & two baths on two floors. Small third floor loft under cupola.  Garage dome on the left.

Engineering Statement for American Ingenuity Dome Building Kits.  Geodesic domes are “an extremely efficient use of materials resulting in a maximization of interior spaces while minimizing exterior surface area and therefore creating a materially and energy efficient structure.” However because the dome is not very common, building codes do not cover dome construction. However within all building codes is a section that allows for alternative materials and methods for residential home construction per section 104.11 which covers the American Ingenuity dome.  As a result an engineering statement can be submitted to your building department stating American Ingenuity’s component panels comply with section 104.11.

An engineering statement and your building plans can be sealed by an independent  Professional Engineer (PE) licensed for your state if required by your building department. The fee for the engineer seal on your building plans depends on the number of domes in your plans and the type foundation.  For example the engineer seal fee for one dome built on a monolithic slab is $600; one dome on a basement is $900. This fee is for all size domes.   (Just to clarify these engineer seal fees are low versus Ai utilizing an engineering firm or architectural firm whose fees can be $1,500 to $3,000 to seal a set of residential new home building plans)

American Ingenuity utilizes a Professional Engineer (P.E.) to seal its dome building plans when required by your building department.  The following two engineering statements are provided by Thomas Mixter, P.E., one of the two engineers that Ai utilizes to seal its building plans.  Mr. Mixter has a license to seal residential building plans for 47 USA states.

Engineering Statement One:

To Whom It May Concern:

This letter is submitted as an engineering statement in regards to the panel composition of the geodesic dome buildings manufactured by American Ingenuity, Inc., 8777 Holiday Springs Road, Rockledge Fl.

The panel composition of the geodesic dome buildings are certified by me as being designed in accordance with and conforms to the intent of the 2012 International Residential Building Code, California Building Code and Florida 2014 Building Code 5th Edition as allowed alternative materials and methods for residential construction per section R104.11. Georgia-Pacific’s DensArmor Plus High Performance Interior ½” Gypsum Wallboard/drywall used as the interior face of the panels which meets the thermal barrier requirements of R316.4 as shown by third party testing.

I certify that as the evaluating engineer, I am independent of the manufacturer, American Ingenuity, Inc.

Thomas Mixter

Engineering Statement Two. The above statement was revised for a California Building Department to produce the statement below.

To Whom It May Concern:

I have been designing geodesic style domes with various materials for 19 years.  I have designed domes fabricated with steel, wood, aluminum and concrete with spans up to 390 feet in diameter.  There has never been a failure on any completed dome that I have designed in the several thousand that I have stamped throughout the United States and in many foreign countries.

The geodesic dome by its very design is an extremely efficient use of materials resulting in a maximization of interior spaces while minimizing exterior surface area and therefore creating a materially and energy efficient structure. But this configuration is not very common and therefore not considered by most components of the building codes.

In my opinion the dome referenced above (American Ingenuity Dome for specific California site address) meets the intent of the minimum steel provisions of ACI 318-11 section 10.5 and CBC 104.11 for alternative materials and provides a comparable or higher level of quality, strength, effectiveness, fire resistance, durability and safety.  The inherent strength of the geodesic dome configuration creates a minimalistic combination of materials that is less than the more common building materials and configurations considered by the building codes.  This style of dome has been successfully installed in many locations throughout the United States.

Thomas Mixter PE Licensed for California & 46 other USA states

 

Concrete Home on basement in Missouri.  Gorgeous 45′ diameter American Ingenuity dome home  on basement overlooking 2 acre pond.  Dome Kit was purchased in 1992.  Dome has five standard entryways on first floor with wrap around deck with stairs. Second floor has balcony and two window dormers.

“Building the dome was a labor of love. We had visited your offices and researched every model and floor plans of every kit manufacturer in the US and, as you know, chose American Ingenuity’s kit. It was a wonderful experience constructing it. We appreciate all the guidance and support we received from you folks. We are available for testimonials and recommendations to any and all interested parties.”

(Ralph Oliver satisfied Ai dome owner builder)

  • Dome view from pond.

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  • 45' Dome front entrance in early spring.

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3,900 sq. ft., four stories, including finished basement and cupola; 3 baths, 2 kitchens, sunken conversation pit, wet bar, fireplace, curved staircase w/mirrors, central vac system, sauna, hardwood and carpeted flooring, ceramic tile floors in bath, utility room and kitchen.

Basement included exercise area, sauna with bathroom & shower, work shop and second kitchen.

Ten acre wooded setting, exceptional landscaping with over 100 hostas, gazebo, water ponds, water wheel, rock garden, cement drive, picnic and garden areas and more.

 

To view Oliver Dome Floor Plans click and view in your PDF browser or right click and save to your computer.

Oliver First Floor Layout PDF

Oliver Second Floor Layout PDF

Oliver Basement Layout PDF

This page contains photo gallery showing American Ingenuity Geodesic Dome Home Entryways & Dormers.  The diagram below identifies structural awnings where your locally purchased doors and windows can be installed in the dome exterior walls.  At specific locations around the perimeter of the dome, triangles and riser panels can be left out to provide openings where structural awnings called entryways and dormers are installed. Under these structural awnings you or your framer builds 2×6 framed walls and installs your locally purchased doors and windows. To compensate for the triangle and riser panels being left out, these “structural awnings” – entryways and dormers have to be installed.  To view info about Entryways & Dormer Building Options, click on Options.  To view sample dome home plans showing exterior door and window locations in the living rooms, dining rooms, bedrooms, etc, please click on Dome Home Plans.

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 3domes

 

Stairs in dome.  Free form, L shaped, Spiral. Below is Photo Gallery showing various ways that stairs are built within the American Ingenuity dome. Stairs can be free form as shown in the Connecticut dome, built in with storage underneath, spiral stairs, welded contemporary stairs to traditional oak stairs. If a cupola is installed at the top center of the 40′ or 45′ or 48′ in diameter domes then a small loft above the second floor is possible. Access the loft with a drop down ladder or a ships ladder.

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Welcome to a Photo Gallery showing various dome exterior photos of the American Ingenuity Dome.  Depending on your exterior door and window selections, locations of entryways/dormers, decks and landscaping, the dome owner can design the dome exterior to fit their lifestyle.  Some owners decide to install all five of the first floor entryways to maximize natural light.  Other home owners desire a more private dome with fewer openings. All is up to you and your personal tastes.

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On the Main Menu along the left side of our web site are 14 menu items to click on to view more dome photos. American Ingenuity has sold over 800 dome kits into 47 USA states and 13 foreign area.  Below are hyperlinks where we have summarized photos into categories. Please call our office at 321-639-8777 for a chat to answer any questions you may have. Thank you for researching our concrete homes. (Office Hours 9-5 Mon-Fri Eastern time).

Dome Exteriors

Dome Interiors

Entryways & Dormers

Stairs

This menu item contains photos of Energy Efficient Domes. Besides living in a super-energy efficient American Ingenuity dome home, several dome owners also drive fuel efficient cars. Ai dome owners care about saving our planet's natural resources. One of the pictures included in this photo gallery is of a dome built in Colorado in 2000. You will see that it looks like a brand new home versus a home that is fifteen years old.

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Following is a thesis on geodesic domes written in 2010 by Taralyn Fender who teaches math at a University.  The title of her thesis: Are Geodesic Dome Homes More Energy Efficient and Wind Resistant Because They Resemble a Hemisphere?

The Conclusion of her thesis: Simulations and observations from hurricane disaster scenes do suggest that the geodesic dome structures suffer far less destruction than rectilinear structures. The hypothesis is that geodesic domes are more energy efficient and more wind resistant because they more closely resemble a hemisphere.

 

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Interested in Tiny Dome Home Kits for Special Hideaway, vacation cabin, second home, guest house, hunting cabin, glambing, tiny home, micro home, cottages for resort, mother in law home, rental units for veterans, or starter home? The Ai dome is much stronger, has noncombustible materials in its wall panels, fire resistant concrete exterior & more insulated than a log cabin, concrete block house, framed structure, tent or yurt.  Exciting News Ai has added two new tiny home sizes to its Tiny Home assortment – 15′ and 18′!  These Tiny Dome Home Kits are constructed using Ai’s superior prefabricated insulated concrete panel system. Below is single photo of 22′ dome and below that is Photo Gallery of various Tiny Home Photos.  Scroll below to see Ai’s sample stock floor plan layouts for Tiny Homes (172 sq.ft. to 1,278 sq.ft) and photos.  To view sale pricing for the kits shown in the layouts, click on Tiny Home Kit & Plans Sale Pricing.

22-woods-demo

Photo is of Assembled 22′ Kit – 370 sq.ft.
Ai has 15′ & 18′ & other Tiny Home Kits. See Below.

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The following three floor plans are the layouts

that were built in the domes featured in the above photo gallery.

 New Mexico – Floor Plan -Three 22’ Domes

South Carolina – Floor Plan – 22’ Tiny Home

Florida – Floor Plan 22’ Workshop Dome

Within the top photo gallery there are pictures of three different 22′ domes which were built from customized 22′ plans. 

  1. The New Mexico – three 22′ domes were built for a 1,189 sq.ft. vacation home.  To view photo gallery containing other photos of the NM domes, click on three 22′ domes.
  2. The South Carolina 22′ dome was built as a one bedroom one bath tiny home of 388 sq.ft including storage area. Separate 12′ Pod has 109 sq.ft. for washer and dryer.
  3. The Florida 22′ dome was built for a 349 sq.ft. work shop.

American Ingenuity’s Tiny Dome Kit assortment consists of six kit sizes measured in diameter by feet: 15′, 18′, 22′, 27′, 30′ & 34′.  These domes have square footage from 172 to 1,278.   Below are stock plans for the 15′ – 34′ domes and pictures of a 34′ dome home with other info.  To view regular and sale pricing with specifications on the 15′, 18′, 22′, 27′, 30′ & 34 click on Tiny Dome

  1. 15′ – 172 sq.ft. – one bedroom one bath size – one floor with optional attic/loft.
  2. 18′ – 249 sq.ft. – one bedroom one bath size – one floor with optional attic/loft.
  3. 22′ – 370 sq.ft. – one bedroom one bath size – one floor with optional attic/loft.
  4. 27′ – 786 sq.ft. – two bedrooms two bath size – two floors. Two frequency geometry that allows for 2nd floor egress window.
  5. 30′ – 1,089 sq.ft. – one bedroom one bath size on first floor. No egress window on second floor (3 freq)…use second floor for storage, office, work shop, additional bathroom or craft area.
  6. 34′ – up to 1,100 – 1,278 sq.ft. – two bedroom two bath size – two floors.  Second floor window dormer panels will not accept fire egress size window. As a result  a second floor door dormer is installed above above a first floor standard entryway to frame in egress window.

As far as Tiny Homes meeting minimum size house requirements – in some areas groups are petitioning their county or their city governing bodies to allow them to have Tiny Home Communities (called pocket neighborhoods) where the minimum house size can be below state code. The City of Rockledge Florida agreed that a group whose face book page is called Rockledge Tiny House Community can purchase property and build Tiny Homes from 172 sq. ft up to 1000 sq ft. in their city.   Normally in Florida the minimum new house size requirement is 500 sq.ft. or 800 sq.ft. or 1,000 sq.ft.  So congratulations to the City of Rockledge Tiny House Group for its victory in changing minimum size house requirements in their city to 172 sq.ft.

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15′ Tiny Dome Stock Floor Plans

15′ Dome: one bedroom one bath Tiny Home with first floor of 172 max square feet. The dome kit comes with standard 7″ R28 insulation, standard four foot risers and additional two foot risers. Please check your local building code requirements to see if there is a minimum size new home requirement. In Florida the minimum size new home that can be built is 170 sq.ft. or 500 sq.ft. or 800 sq.ft. or 1,000 sq.ft. And in some areas building code requires a garage. An attic loft can be designed.

15′ dome kit can be purchased with 3 1/2″ EPS and no 1/2″ interior drywall. Up to Ten 15′ kits with 3 1/2″ EPS & no 1/2″ drywall can fit on one 53 foot step deck semi-truck  Or up to five 15′ kits with 7″ EPS & 1 2″ Drywall can fit on one semi-truck.

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18′ Tiny Dome Stock Floor Plans

18′ Dome: one bedroom one bath Tiny Home with first floor of 249 max square feet. The dome kit comes with standard 7″ R28 insulation, standard four foot risers and additional two foot risers.Please check your local building code requirements to see if there is a minimum size new home requirement. In Florida the minimum size new home that can be built is 170 sq.ft. or 500 sq.ft. or 800 sq.ft. And in some areas building code requires a garage. An attic loft can be designed.

18′ dome kit can be purchased with 3 1/2″ EPS and no 1/2″ interior drywall. Up to four 18′ kits with 3 1/2″ EPS & no 1/2′ drywall can fit on one semi-truck. or two 18′ kits with 7″ EPS can fit on one semi-truck.

22′ Tiny Dome Stock Floor Plans

22′ Dome:  one bedroom one bath size dome home with only first floor with max square feet of 370. Please check your local building code requirements to see if there is a minimum size new home requirement. In Florida the minimum size new home that can be built is 500 sq.ft. or 800 sq.ft.   And in some areas building code requires a garage. A storage loft can be designed.

27′ Tiny Dome Stock Floor Plans

27′ Dome:  two bedroom one bath size dome home for max square feet of 786 on the two floors (555 on the first floor and max 231 sq.ft. on the second floor).   Due to spherical dome shape, the 27′ dome’s second floor exterior walls slope down from 9’1″in the center to the floor.  Code allows for square footage to be calculated to five feet of height.  The 231 second floor square footage in the 27′ dome is the area that is below the 9’1″ center to where the dome walls slope down to five feet tall.  Around the second floor five foot perimeter areas the following items can be placed:  headboard for bed, night tables, desks, or dressers.  

All American Ingenuity domes can be designed without a second floor.  The total amount of square footage in each plan varies depending upon how much of the second floor is designed and built. If you want to look at only plans with a bedroom on the first floor that can be utilized as master bedroom, we have added the words bedroom 1st floor with that plan name.

30′ Tiny Dome Stock Floor Plans

30′ Dome:  one bedroom one bath size dome house total 878 square feet on two floors.  Bedroom is designed on the first floor. The 30′ domes second floor panels are too small to accept a window dormer.  As a result a bedroom cannot be installed on the second floor because there is no fire egress window. The second floor could be used for storage or office area, craft room, etc.  (665 on the first floor and max 213 sq.ft. on the second floor).   Due to spherical dome shape, the 30′ dome’s second floor exterior walls slope down from 8’4″in the center to the floor.  Code allows for square footage to be calculated to five feet of height.  The 213 second floor square footage in the 30′ dome is the area that is below the 8’4″ center to where the dome walls slope down to five feet tall.  Around the second floor five foot perimeter areas the following items can be placed:  headboard for bed, night tables, desks, or dressers.  The 30′ dome can be built without a second floor.

34′ Tiny Dome Stock Floor Plans

34′ Dome two bedroom two bath size dome house total 1,278 max square feet on the two floors.  Bedroom & bath on first floor and bedroom & bath on the second floor.  (852 on the first floor and max 427 sq.ft. on the second floor).   Due to spherical dome shape, the 34′ dome’s second floor exterior walls slope down from 9’9″ in the center to the floor.  Code allows for square footage to be calculated to five feet of height.  The 427 second floor square footage in the 34′ dome is the area that is below the 9’9″ center to where the dome walls slope down to five feet tall.  Around the second floor five foot perimeter areas the following items can be placed:  headboard for bed, night tables, desks, or dressers.  

The 34′ dome can be designed without a second floor.  The total amount of square footage in each plan varies depending upon how much of the second floor is designed and built.  If you want to look at only plans with a bedroom on the first floor that can be utilized as master bedroom, we have added the words master 1st floor with that plan name.

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Have you dreamed about living in a super-Green, super strong home? Would you like good living in small spaces? American Ingenuity has the solution for you.  Choose from six sizes: 15′, 18′, 22′, 27′, 30′ or 34′ tiny domes. Or utilize the 15′-34′ domes to build a small vacation home, glambing dome, get-a-way or work shop dome. Can’t envision living in such a tiny home, view Ikea YouTube to see video filmed by an Ikea customer in Ikea store.
The 22′ dome can also be a built as a one car garage dome.   The 27′ dome can be built as a two small to medium car garage.  This link has garage dome info.22' Exterior solar Pineapple garage

 22′ dome utilized as one car garage linked to 34′ – 1,075 sq.ft. dome home

Each prefab panel’s core is 7″ EPS (expanded polystyrene) R-28 insulation precisely angle cut to form the geodesic shape.   Applied to the outside is pre-finished three quarters inch concrete, reinforced with galvanized steel mesh and fibers.  Applied to the interior is half inch Georgia Pacific DensArmor gypsum wallboard….gypsum’s facing is fiberglass instead of paper.  Wallboard is moisture resistant and mold resistant. No wood in or on the shell to rot or for termites to eat or to burn.  No shingles to blow off in high winds.  On site after the kit is assembled, the exterior concrete is primed and painted with paint. The 15′ and 18′ dome kits can be purchased with 3 1/2″ R14 EPS, no interior 1/2″ drywall & no steel reinforced concrete exterior.  Larger domes cannot be purchased this way because the larger size panels cause the EPS to be flexible and break.

The kit assembly begins after the foundation and floor are completed and a temporary wooden rib system is assembled in the geodesic shape.  The assembly process consists of stacking the panels on the rib system overlapping and locking the steel mesh of adjacent panels, filling the seams with special formulated concrete and concreting of the entryways and dormers.  Finish the interior wall board seams with tape and joint compound.  This process produces the structural components, completes the finished exterior surface, installs the insulation and all the interior shell wallboard.  To view a video on the 22′ Assembly, view Special Hideaway.  To view pictures showing general panel assembly, view Dome Kit Assembly.

On site, under the entryways and dormers a 2×4 or 2×6 wall is framed in to install your locally purchased doors and windows.

The concrete applied in the seams and on the entryways and dormers is sponge finished to match the pre-finished texture of the concrete panels. The dome is primed with concrete primer and then painted with two coats of exterior concrete paint to achieve the color you desire.

All panels are premarked with numbers and letters to match the building plans and the Assembly Manual. The most successful dome kit assemblies result when the home owner hires the independent Kit Assembly Consultant to supervise the temporary rib system assembly & the kit assembly. If your budget is tight consider hiring the Consultant for a minimum of three days to supervise the rib system assembly, concrete mixing and first row of panel assembly…..just to get you started.  If you desire to hire a builder, he or she can hire the Assembly Specialist to supervise their workers to get the dome kit assembled with the first layer of concrete in the seams and on the entryways and dormers.  To view Ai’s web site file about the independent Specialist, view Specialist.

Prior to assembly of the dome kit, a temporary wooden rib system is assembled using your own 2×4’s cut to specific lengths (or purchase the cut, drilled, painted 2×4’s from Ai), bolts/nuts/washers purchased from Ai  and steel hubs borrowed from American Ingenuity by placing a $455 deposit.  This deposit covers a 5 month rental period ($20 a month thereafter).  Once the dome kit is assembled, the rib system is removed with the client mailing or UPSing the hubs back to Ai to receive a deposit refund.  Triangle Panels weight 155 to 180 lbs. Risers weight 255 lbs.  During assembly the panels are placed with some type of hoisting mechanism.  Lifting spikes are purchased from Ai.  To view American Ingenuity’s web site file that explains the rib system, view Support System. If importing the kit out of the USA, buyer purchases the steel hubs from Ai.

Please check with your building department, some have minimum house square footage requirements .  If the 15′, or 18′ or 22′ dome may not meet their requirements. Ai manufactures a 27′ in diameter dome that can have 555 sq.ft. on the first floor and 225 sq.ft. on the second floor for a total of 780 sq.ft.  To view Ai’s web page that lists the dome sizes with their square footages, view Dome Sizes.

Please contact your building department and ask:

  • If there is a minimum size new house requirement?
  • Do they require a garage to be built with the house?  If so is there a minimum size garage requirement?
  • What do they require to issue a building permit?  Do they require engineer sealed plans and an Energy Report?  If so, those items can be purchased through American Ingenuity. The Energy Report has evolved into a very specific and technical report that requires Ai to have specific window and exterior door info (frame type, double pane or impact resistant glass), Low E number, U factor, SHGC number to fill out the Energy Report.  This means the dome buyer will shop for their exterior doors and windows and provide detailed spec sheets to Ai about each door and window, their water heater and AC/furnace.

Payments: American Ingenuity kits are not stocked and are manufactured on a custom order basis and are considered a Specialized Order, made exclusively for the customer requesting it.  These Specialized Orders require a 30% to 40%  deposit, signed Order Form, Conditions of Sale and Specialized Material Agreement. Once Ai receives these items, materials will be purchased and manufacturing started to meet your shipment date. If you cancel your order after signing the Specialized Agreement 30% deposit on each kit is non-refundable and your rights to the kit(s) are forfeited.  The balance, in the form of a cashier’s check or bank check including USA shipping costs (made out to American Ingenuity) is due 21 days prior to shipment. Florida residents, add sales tax plus your counties’ surtax.  Credit Cards are not accepted on the building kit. If the building kit is shipped out of Florida, no Florida sales tax or surtax is paid. If kits are exported, buyer pays freight forwarder directly for inland trucking costs and ocean shipping costs.

Delivery and Availability:  Once Ai receives your 30% or 40% deposit (deposit amount depends on kit size) based on your Building Kit with options pricing and signed Building Kit Order Form, Conditions of Sale and Specialized Material Agreement, American Ingenuity schedules your kit for manufacturing. Depending on the time of year and size of dome, allow four to six to twelve weeks for manufacturing time.

SHIPPING: If your site is in the continental USA, American Ingenuity can arrange shipping on 53’ step deck semi-truck. Freight varies from $2.70 to $2.90 per mile ($800 minimum) per truck, from American Ingenuity plant in Rockledge, Florida. One truck can carry five 15’ kits; or two 18’ kits; or two 22’ kits; or one 22’ kit & one 27’ kit; or one 30′ kit; or one 34′ kit – each with 7” EPS insulation.

15′ & 18′ Kit:  If 3 ½” EPS and no drywall one truck can carry up to ten 15’ kits; or up to four 18’ kits. 22’, 27′, 30′ and 34′ kits cannot be purchased with 3 ½” EPS. The panels are too large in these larger kits to manufacture with thinner 3 1/2″ insulation. The 7″ insulation is required so the panel is not flexible during movement.

For international shipping the following is the number of 15′ and 18′ kits that can fit in one 45′ high cube container. To learn about importing, click on importing.  2×4 ribs refers to 2×4’s that are cut, drilled & painted to specific specs for the temporary support system described above.

Four 15′ kits with 7″ EPS, 1/2″ drywall, standard 4′ risers & 2′ risers & two sets of 2×4 ribs.
Eight 15′ kits with 3 1/2″ EPS, no drywall, standard 4′ risers & 2′ risers & two sets of 2×4 ribs.

Two 18′ kits with 7″ EPS, 1/2″ drywall, standard 4′ risers & 2′ risers & one set of 2×4 ribs.
Four 18′ kits with 3 1/2″ EPS, no drywall, standard 4′ risers & 2′ risers & one set of 2×4 ribs.

The number of kits that can fit on one truck or in one container can change if the building kit contains maxed out entryways, dormers, link and thicker insulation. For example, a 48′ kit with 9″ EPS cannot fit on one semi-truck.  Entryways and a link take up more space than triangular and riser panels.  Once you select your floor plan, Ai can be specific about how many truck(s) or containers your order will take. Each International client hires a freight forwarder to coordinate their container’s shipping and pays their shipping and custom fees directly to the freight forwarder.

Ai’s manufacturing costs in Florida are well below the national average, which offsets any long distance shipping expenses. Ai can actually manufacture a kit here in Florida and ship to western states – Washington, California, Nevada, Oregon, Utah, Arizona, etc. cheaper than we could manufacture it there. Having our manufacturing plant located in Florida is advantageous for shipping since more is shipped in than out of the state, leaving many trucks headed out empty.

Ai utilizes independent trucking agencies. American Ingenuity contracts to have these trucks carry your building kit outside Florida for approximately $2.50  to $2.90 per mile per truck from Ai’s plant in Rockledge, Florida. Shipping within Florida is a minimum of $800. If your Florida building site is south of our factory, the truckers charge more because they have to drive south before they can drive north to leave Florida.  These trucking costs are less than Ai could do with our own trucks because if we used our own trucks, they would have to deliver the kit and return to our factory empty.

Per mile shipping costs can vary due to fuel costs and travel distances. View Shipping to learn more.

American Ingenuity’s Philosophy:

One of the main reasons American Ingenuity is very reputable is that we really try to treat all our customers the same. Our business philosophy and product is unique to the housing industry. Ai believes that each client should pay for only what they need.

  • Each person who wants to research our building kit further can do so by purchasing the Planning Kit with DVD or purchase the DVD separately.
  • None of Ai’s staff is on commission.
  • About 40% of Ai’s clients do not need engineer sealed building plans, or Energy Report or Structural Calculations in order to obtain a building permit. As a result the seal, energy report and calculations are separate costs and paid only by those whose building departments require them.

As a result of the above philosophy, the American Ingenuity dome shell kit costs about one third to one half less than the shell materials cost for a conventional house or wooden dome or sprayed concrete dome.

Due to spam filters your email requests may not make it to American Ingenuity and our email replies may not make it back to you.  If you email Ai and do not receive a reply in one to two days, please call us – 321-639-8777.  While you are on the phone, we will send you a test email and have you send your email to us.

The information below is in reference to a specific 22′ floor plan named Eco Custom Cottage.

This is a 22 foot in diameter dome kit, which Ai has customized. Please call for pricing. This custom 22’ in diameter dome when finished has a first floor living space of 371 sq. ft. with an optional attic of 127 sq. ft. Ai has raised the riser wall height from four feet to five feet.  The additional one foot in height increases the attic square footage to 127 sq. ft., which is an additional 46 sq. ft. over the basic 22’ dome building kit.  The exterior of each triangle & riser panel is steel reinforced concrete.   The middle of the panel is 7″ EPS insulation (R-28) with 1/2″ Georgia Pacific DensArmor Gypsum drywall adhered to the underside of the EPS with wallboard adhesive.  Ai has based the pricing for this kit upon Ai selecting the week/day of shipment during the month agreed upon by Buyer & Ai.

 

22 Ft Dome

 

22′ Eco Custom Cottage Floor Plan PDF Picture

This Eco Custom Cottage Kit consists of all the component prefab panels to assemble the dome shell, one entryway, two window dormers, one door dormer and misc items. No windows or exterior doors are included.  No interior items are included other than the interior 1/2″ Georgia Pacific shell drywall.  Call American Ingenuity for shipping details.   Does your building department require engineer sealed plans and an Energy Report to issue a building permit?  If so those items can be purchased through Ai.

Approximate room sizes once the interior walls are framed in:  Bedroom 10’10” x 7′; closet 2′ x 6′; living 7’5″ x 10’7″; kitchen 11′ x 10’7″; Washer Dryer area 3’5″ x 3’3″; Bath 7’3″ x 9′.  Approximate attic area between five feet six inches and seven feet ten inches in height is 109 sq.ft.

22’ Eco Custom Cottage Dome Building Kit Package Includes:

  • All the prefab panels to assemble the 22’ shell with 7″ EPS, five foot tall riser panels and the panels for one entryway, two window dormers, one door dormer.
  • Assembly Manual
  • Parts lists items to suspend the optional attic: 7suspension rods with top and bottom plates with Simpson Hangers.
  • 8 cans of expanding foam. Metal Dispensing Gun, and two cans of cleaner.
  • Five – 4×8 sheets of 1” EPS insulation for entryway, door dormer, window dormer framing
  • 134 sq.ft. of ¼” x ¼” galvanized steel mesh as lathe for entryway, door dormer and window dormer framing 
  • Misc. items: C rings, two pair C ring pliers, bonding agent, synthetic fibers and liquid admixtures A & B for cement and two steel cables (wrap around dome).

The Kit does not include building plans, engineer seal on plans, energy report, shipping cost, foundation (monolithic slab), assembly costs, purchase of lifting spikes , purchase of 144 bolts/nuts/washers, deposit on 26 steel hubs, precut 2×4’ ribs for rib system, framing for doors and windows, or any interior items except for the interior shell wallboard.  The deposit on the hubs is refunded once the hubs are mailed or UPSed back to Ai during the five month rental period. A rental costs for each month over five is $20. If importing kit, hubs are purchased, rental for telescoping for lift is added and $200 international paperwork fee. View Importing for complete details.