kit assembly consultant | AiDomes

This Aidome owner hired a Florida Builder by the name of Gary Cook who hired the independent Kit Assembly Consultant, Randy Dixon, to supervise the builder’s workers during the assembly of his 27’ Aidome linked to a 22’ garage dome.  Here is direct quote from the Dome Owner: “Randy Dixon and a crew of five and sometimes six people, brought the project from a basic slab with a few standing riser panels to this state in 9 1/2, eight hour working days.”

The state the dome owner is referring to is that all the panels for the two domes and link are installed, with some seams having a first layer of concrete.  At this phase of assembly, the builder’s concrete workers can complete the exterior concrete work without the consultant being on site and can call him when any questions arise.   The exterior work left to be done involves concreting the seams, link, framing in locally purchased doors and windows, concreting the entryway and dormer panels, priming, sealing and painting the exterior concrete.  Then the dome is considered weather tight and interior finishing can occur without weather concerns. Finishing includes such items as framing, plumbing, electrical, kitchen and bathroom fixture and cabinet installation, HVAC, drywall finishing, etc.

This dome owner is installing mini-split ductless AC/heating units.  Because five foot tall risers will fit on the truck for a 27′ and a 22′ kit, the dome owner chose to order custom five foot tall risers (versus our standard four foot tall risers); thus causing his first floor height where a second floor is installed above to be 8’6″ tall.  In the three frequency domes, 30′ – 48′ five foot tall risers will not fit on the truck.  However Ai can custom manufacture an additional two foot tall riser which is installed above the four foot tall riser, resulting in first floor ceiling height where a second floor is installed above of ten feet in these larger domes.

To identify panels for one kit from another kit and to protect the expanded polystyrene insulation from UV light, the white EPS is painted a certain color for each kit.  In this case, the pink signifies the 27’ panels

 

 

American Ingenuity is happy to have a detailed Dome Video giving information
about Ai’s prefabricated  component panel system.

The dome kit can be a Do It Yourself project built by owner builders
or hire a contractor that hires the independent Kit Assembly Consultant
to supervise the kit assembly.  To view video, click arrow in the middle.

 

 

This article covers Dome Overview Glenda Giving Narrative
& Inside Edition TV segment that aired on the American Ingenuity concrete dome.

1st Video is on the 22ft Dome Kit.

 

2nd Video

Inside Edition Report on an American Ingenuity (Ai)concrete dome dome that went through a hurricane Andrew.
Excellent explanation on how concrete dome homes are perfect for
bad weather conditions like hurricanes and tornadoes.

Due to the dome’s prefabricated panel, the kit can be owner built or built by a contractor. Either the owner builder or the contractor can hire the Kit Assembly Consultant to supervise kit assembly.

 

To view a video Ai Dome Overview please click on Overview.  The American Ingenuity prefab concrete dome kit can be assembled by Owner Builders or hire a Contractor. Either the owner builder or the contractor can hire the independent Kit Assembly Consultant to supervise kit assembly.  To view special discount on the dome kit, click on Discount.

_____________________

Please view the following YouTube Videos of American Ingenuity domes:

a.    http://www.youtube.com/watch?v=wslB1TQ2nUE (Dome in Oregon)

b.    http://www.youtube.com/watch?v=5eYk2C0LL1k (Dome in New York)

c.    http://www.youtube.com/watch?v=I1ehbwJXEgo (Interior of North Carolina dome)

d.    http://www.youtube.com/watch?v=Dohe8repuDQ (Exterior of North Carolina dome)

 

The following info covers Becoming a Dealer: 

DealerBuilder Program:  American Ingenuity no longer offers a Dealer/Builder Program because all kits are discounted to everyone at the same discount.  There is no longer a wholesale price where the Dealer/builder could purchase the kit at lower price than what is published on our web site and then resale the kit.  Everyone can purchase the Ai dome kit at the same discounted price.   As a result Ai cannot restrict where builders can build models.

Because the panels are prefabricated and contain all the insulation, interior drywall and 80% of the finished concrete roof all ready installed, the kit can be assembled by the dome owner utilizing family and friends. All the panels come marked with numbers and letters to match the building plans and the Assembly Manual.

The dome kit assembly can be a Do It Yourself project or the dome owner can hire a builder to complete all phases of the dome kit construction.  Either the owner builder or the builder can hire the independent Kit Assembly Consultant to supervise the kit assembly. The plumbing, electrical, framing, drywall finishing, kitchen cabinet installation, etc. are completed by either the owner builder or subcontractors.  Ai would love to answer any questions you have about kit assembly. Please call us at 321-639-8777 Monday – Friday 9-t eastern time.

 

 

This file explains about the Temporary Wooden Rib Support System which supports the American Ingenuity prefab panels until concrete is applied in the panel seams and on the entryways, dormers, link, cupola, etc.

Rib Support System

American Ingenuity’s Prefab Home Kits are erected using a system to temporarily hold the panels in place until the seam concrete, concrete on the entryways, dormers, cupola and link has cured and the entryways and dormers are framed in. The system is dismantled upon completion of the dome and the 2x4s are recycled as part of the interior framing. Shorter 2×4’s can be used to frame the second floor perimeter knee wall. Behind this knee wall, electrical, plumbing or ducting can be run or the space can be used for storage.

The dome prefab panels can be a Do It Yourself project or a builder can be hired.  Either the owner builder or the builder can hire the Kit Assembly Consultant to supervise the kit assembly.

The Rib System consists of using your own 2x4s, bolts/nuts/washers purchased from Ai and steel hubs on loan from America Ingenuity to assemble a free standing framework which matches the geometry of the dome.  Or Ai can cut, drill and paint the ribs and ship the 2×4’s on the truck with your building kit.

  • The rib system dictates exact panel placement.
  • As the building kit is being assembled upon the temporary wooden rib system, extra 2X4s or 2×6’s for larger domes are used to support the panels and the steel hubs.
  • The steel hub rental charge is a $1,610 deposit with the hubs being kept for five months. After that the rental fee is $20 per month. The bolts/nuts/washers are purchased from Ai and are not returned.  If the hubs are returned to us intact within the five month period, the complete deposit is returned. Thereafter, we subtract $20 for each additional month the hubs are kept and we subtract money for each hub that is missing and return the deposit difference to the client. The hubs are returned to Ai via UPS or common carrier at the client’s expense. Please box the hubs in a sufficient number of boxes to assure that the boxes are not too heavy for the trucking company employees to move around.  When boxes are too heavy or improperly taped, they rip open during transit with hubs lost along the way.  Please reinforce all interior sides of the boxes with extra cardboard to toughen the sides.
  • The Rib System is bolted together from your 2x4s (or 2×4’s purchased from Ai) and color-keyed hubs on loan from Ai.  The preferred method of assembly is called the “Bottom Up Method” where the riser legs are installed first.  Call or email us if you would like to receive a document describing the rib assembly.
  • The advantages of using the Rib System Option are:
    • With a Rib System in place, a crane can be used to set 1 row of panels in one day.
    • Since the Rib System reflects the dome geometry, a panel cannot be inadvertently positioned incorrectly.
    • The Rib System is utilized for all the different dome size assemblies.

Q: Can I purchase the 2×4’s for the rib system precut and the holes drilled in them?
A:
Yes. Due to fluctuating prices on the 2×4’s please call us for pricing. The pricing will be for the 2×4’s precut to the proper length with a predrilled hole. The 2×4’s that are used are lightweight wood, not pressure treated. We ship the precut, predrilled 2×4’s on the truck with your building kit. Remember these “supports” are temporary there is no wood in the shell to interrupt the insulation or to rot or for termites to eat.

Q: I would like to have the rib system assembled by the working consultant. Will the working consultant cut the 2×4’s to length, drill the holes and assemble the wood skeleton? A: He could.  But it would be most cost effective to purchase the precut ribs from American Ingenuity and have them shipped on your truck with your kit.  Or Ai can email the cutting specifications for them to be cut on site.  Click on Kit Assembly Consultant learn how he is best utilized.

Q: How many 2x4s are needed for the rib system? A:  The 15′, 18′ need 75 – 2×4’s.  22’ and 27’ need 75 – 2x4s eight feet long. The 30′, 34′, 36, 40′ require 135 – 2x4s eight feet long. The 45′ and 48′ require 135 – 2x4s ten feet long.

Q: Can I remove the temporary supports too soon?  A: Yes you can. The dome shell is not self supporting until all the panel seams are concreted with two layers of concrete and all the building options have been concreted and the entryways and dormers framed in.  The Assembly Manual that is shipped with each kit contains complete details.

Q: Why can the dome shell be self supporting with no need for interior load bearing walls to support it?

A: Manufactured geodesic dome home kits are constructed using a triangular network to form a spherical shape. The triangle shape is the strongest shape known to man and with the seam areas acting like steel beams.  (seam areas are about 3″x5″ with overlapped, locked steel mesh and onsite concrete applied. Concrete averages two inches thick). The geodesic dome construction method using triangles, provides for a free-span, self-supporting structure requiring no internal supports such as roof load bearing partition walls. This allows for maximum flexibility of floor plan design and utilization of interior space.  Suspension rods with top plate can be installed in the seams during kit assembly to support second floor areas.   If there are not second floor framed walls to hide the suspension rods, some rods may be visible.  During finishing the exposed rods can be covered with PVC or wood.

As an architectural form, the dome is one of the strongest structural forms devised and built by man. Domes that were built centuries ago enclose many of the great cathedrals of Europe. Domes are structurally superior to rectilinear enclosures. The partial sphere is an aerodynamic shape that is very stable in high winds and can withstand heavy snow loads. For these reasons, residential domes greatly exceed the structural requirements of the major building codes in the United States.

The dome, or partial sphere, is a geometric form that encloses the greatest amount of volume with the least amount of surface area. Historically, massive domes constructed of stones, brick or concrete were common in ancient Greece and Rome. In modern times, Buckminster Fuller was the first to formulate geodesic principles for constructing a spherical surface by triangular subdivision.

Q: What methods are used to lift the panels?

A: The methods used for lifting the panels includes; Man lifts, Small cranes and Highlifts (all terrain scissors forklifts often used by roofers).

Monthly rentals on transverse lifts also called Boom Lifts, Horizontal Boom Fork Lifts, Roofing Lifts, Shooters are available from National Rental Chains like US Rentals, Hertz Equipment Rentals, United Rentals, etc. The companies can be found in the telephone book

Ai now has lifting spikes that can be borrowed for a $100 deposit.  It makes the attachment of the panels to the hoisting mechanism easier.

Tools and Materials needed to assemble the Rib System:

  • Set of steel scaffolding to reach at least the dome height plus three feet (the dome height can be estimated by taking one half of the diameter of the dome.)
  • 9/16” wrenches and ratchet
  • 46 hubs, 255 bolts, nuts, and washers (borrowed from American Ingenuity) (three frequency domes 30′ – 48′)
  • 15 diagonal braces: 2x4x8’ studs
  • Vertical support for under each hub.
  • Precut and color-coded wood ribs (2×4’s used are lightweight wood, not pressure treated).
    • The 40′, 45′, and 48′ rib system requires 135 – 2×4’s
    • The 22’ and 27’ need 75 – 2×4’s
    • If you do not want to buy the 2×4’s and cut them to length, color code them and drill the holes,  purchase them from American Ingenuity. Due to the fluctuating cost of 2×4’s pricing is determined at time of purchase.
  • Two pounds 12d or 16d common nails
  • 400 Galv. 2 ½” deck screws – if three freq dome
  • 60D Nails for top of Support boards
  • 3 – rolls soft steel Tie Wire

 

27′ Dome being assembled with rib system
34′ Dome being assembled on top of full basement
The rib system has been assembled using the steel hubs and 2×4’s.
The riser wall and one row of triangles has been installed onto the rib system.
 The following covers Choosing a Contractor to assemble the prefabricated dome kit.
Starting Second Row of Panel Assembly

Starting Second Row of Panel Assembly- 45′ Dome

Over 40% of our clients are owner builders and assemble their own concrete shell themselves. The Prefab Kit panels come marked with numbers and letters to match the Assembly Manual that goes with the building kit. The building plans also have a nomenclature sheet showing all panels with all panels numbered and lettered.  If you do not have the time or do not want to assemble the dome shell kit, Ai knows of an independent specialist that will supervise your workers or your contractor’s workers and assemble the shell. By using a shell sub, this will greatly take the heat off your contractor to estimate the shell assembly  costs as he has not assembled one of our kits before. To learn more about this service click on Kit Assembly Consultant.

 

Using three to five good laborers and depending upon the size dome and type of hoisting mechanism utilized, shell assembly (kit with two entryways and four dormers) can take from 9-16 days. Once you decide on your floor plan, the number of entryways and dormers will be known allowing the use of the info on the consultant page to estimate kit assembly time.To view pictures of the kit assembly, click on Dome Kit Assembly and Construction Overview.

You or your contractor hire conventional subcontractors to do the normal jobs like forming and pouring the slab, plumbing, electrical, framing, etc.

 

A few years ago prior to knowing of a consultant who would supervise the shell assembly, some of our dome owners had to hire contractors or individuals that had never assembled an Ai dome kit. As a result the contractor had to overcharge the dome owner because they did not know what problems they would run in to. Many times they would charge as much as the cost of the building kit for the labor cost to assemble the kit.

 
The Kit Assembly Specialist works directly for you as an independent subcontractor and can provide you with references for previous Ai domes built.  Using this consultant will assure that your panels are assembled in the correct location and in a timely fashion.

 

If you are interested in utilizing the Specialist, call our office at 321-639-8777 Monday through Friday 9-5 eastern time. 
Please visit your local library to read books that cover building your own home. A helpful web site is rsmeans.com They sell construction manuals, construction estimating CD’s, etc.

 

The methods used for lifting the panels include:

 

Man lifts or small cranes that can lift 400 – 500 lbs; 25 ft up and 25 ft out, Highlifts (all terrain scissors forklifts often used by roofers).

 

Monthly rentals on transverse lifts also called Boom Lifts, Horizontal Boom Fork Lifts, Roofing Lifts, Shooters are available from National Rental Chains like US Rentals, Hertz Equipment Rentals, United Rentals, etc. The companies can be found in the telephone book.  To learn more click on Hoisting Mechanisms.

Choosing a Contractor or Sub-Contractor

Making a choice: 

There are many considerations when selecting the contracting firm to build your new dome home. To help you make this important choice, find out all you can about contractors in your area.

 

The more you know, good or bad, the better prepared you will be for a project of this scale and complexity.

 

If you are building your dome yourself as an Owner-Builder, you will be operating as the contractor and accepting all those responsibilities. This will include making the choice of all the subcontractors who will be working on your dome, such as the electrician, carpenter, and plumber.

 

If you are building with a construction loan, your lender may require a written contract between you and a licensed contractor, binding both of you until the completion of the job.

 

Just like people, there are contractors of every type out there – honest and dishonest, good and not so good. If you take the time to be selective you can find one of the great.

 

While each contractor is reviewing your plans to arrive at an estimate for his work, you will be able to evaluate his nature and characteristics.

 

With a good and trustworthy contractor, building your home can be one of your most exciting and rewarding accomplishments.

 

What to look for:

  1. Search the experience of the contractor and talk to previous customers.

  2. Visit his job sites.

  3. A Contractor who:

o Shows an interest in doing something unique.

o Has a positive attitude.

o Is a creative thinker – he looks for solutions rather than complaining about problems.

o Exhibits professionalism in his business.

o Is organized in his work.

o Displays neatness on his job sites.

o Has a good credit history.

What to look out for:

  1. A contractor who promises too much, too quick, for too little. A contractor who says, “Just trust me…..”
  2. A contractor who can’t supply you with names of previous satisfied customers, copies of insurance forms, a permanent business address, or occupational license numbers.
  3. If a contractor is a poor manager and about to go out of business, his credit with suppliers is one of the first places it will show up. Ask where he has credit accounts and call to see if he is in good standing with his suppliers.
  4. If someone gets injured on your property during construction, you will most likely be held responsible for all expenses unless your contractor has Workman’s Compensation Insurance. Check to be sure that he does.

Where to look:

  1. Scan through the yellow pages and their ads, making lots of calls. Approach friends, family, business contacts, and people you work with for recommendations.
  2. Question the building materials suppliers, eg. concrete delivery companies know of reliable subs for foundations.
  3. Inquire of your building official if he has any suggestions.
  4. Check with your Chamber of Commerce or Better Business Bureau.
  5. Contact local chapters of trade organizations such as the National Association of Home Builders. 

By reviewing as many prospects as you can over the phone, and through a process of elimination, you will be able to narrow the list to a few contractors to review your plans for a quote.

Agreeing on payment:

Because of the uniqueness of this project compared to most projects a contractor has, it will be very difficult for him to determine the exact cost to build your dome. Any experienced contractor has, at one time or another, lost money by bidding a job too low. So if he is not confident of what his costs will be, he will tend to overbid. If he does underbid, once construction begins he will see he is losing money and will start to cut corners, do poor quality work, and try to get out of the job before completion.

 

He may wish to bid your project on a “cost-plus” contract, in which the contractor charges for the expense of his materials and labor plus a percentage for profit. This is detrimental to you because the more he spends, the more he makes. We recommend a modified “cost-plus” arrangement in which the contractor is paid for his cost plus a predetermined dollar amount for profit. To learn more about determining how to pay your Contractor click on Paying Contractor.

When to pay:

Financial institutions never pay a contractor until each particular phase of work is completed. If you have the responsibility, and not your mortgage company, to pay the contractor, do the same and only pay the contractor in prearranged installments called draws. For example: 10% or $xxx after the foundation is complete, 10% or $xxx after the shell is complete, etc. If he does not have enough capital or credit to see him through a phase of construction, he is not an established businessman.

 

Never pay ahead for work that has not been done yet. And always withhold final payment until the entire job is finished and you are happy with the results. That is the best insurance you have to make sure he will return and complete the project.

 

Make yourself familiar with the lien laws for your state. If your contractor or subcontractor does not pay for the materials used in your house, even if you have paid him for those materials, the supplier may be able to place a Mechanic’s Lien upon your property, requiring you to pay them also. To learn more click on Mechanic’s Lien.

 

Contracts:

  1. Be sure everything that is important to you and everything you expect is written into a contract.
  2. We recommend you have a detailed, written understanding of the contractor’s responsibilities, what he is to do, and the items that are to be included. This can be done in an informal manner and can simply be an itemized list of what the contractor agrees to do and when, what you agree to do and when, and how much he will be paid and when.
  3. Include a general statement that all work will be done in a professional manner.
  4. If you have the option, we recommend an agreement which will allow either party some opportunity to back out or renegotiate the remainder of the jobs to be completed. If your contractor really wants out of the job, it is in your best interest to let him go. If you are dissatisfied, this will also provide you with an escape clause. It is not uncommon to change contractors during construction of any home.
  5. To encourage the contractor to complete the project in a timely and cost effective manner, include rewards for finishing early and below the estimated cost.
  6. Include a provision to reduce his profits for significant overruns and delays.
  7. A contract that rewards the contractor for good and productive service is the objective.
  8. Be sure both of you sign and date the contract. Keep a signed copy for yourself in a safe place where it is accessible when you need to refer to it.

 

This page contains listing of builders & assemblers by state and country.  American Ingenuity’s concrete dome homes can be owner built or hire a builder who hires the independent Kit Assembly Consultant for kit assembly.

 

Caribbean

  • Robert Stephens with Pragma Consultants Ltd. at 110 Old Hope Road, Kingston 6, Jamaica purchased an assembled 45′ Aidome linked to a 34′ dome in Runaway Bay Jamaica and finished its interior and exterior.  He will bid the kit assembly and the building of an Aidome in Jamaica and the Caribbean. His contact info is  876-909-6338- Mobile.  Email is  rspragma@yahoo.com

 

COLORADO:

  • If you are looking for a reputable Geothermal Company, contact Major Heating: main office in Wheat Ridge 303-424-1622  and outlet in Steamboat 970-870-0983.

Florida:

  • For Lee and Collier Counties: Contact Bill Towler with Philip C Lemke Construction Company. His cell is 239-989-8140 email is BillT@PhilipCLemke.com   Their company address is 4290 Sunshine Blvd, Saint James City, Florida 33956. They will be finishing a 27′ Aidome and are interested in bidding the dome kit assembly and finishing of other Aidome projects in Lee and Collier Counties.
  • Andy St. Laurent is licensed builder in the Ft Lauderdale area. He is building a 40′ Aidome on concrete columns, concrete platform in the Florida Keys.   His phone number is 954-789-6544.  During the assembly of the dome kit, the independent kit assembly consultant was hired to supervise Andy’s workers.  He is interested in building other Aidomes.
  • Joe Galloway was the slab sub and assembled a 36′ kit with the assistance of a Specialist in Palaka Florida.  Joe is now a Florida certified builder.  He will travel to job sites outside Palatka. His phone info: W 386-684-4213, cell 386-972-4544.
  • James Randy Dixon with R. Dixon Construction. Inc assembled a 36’ dome in Trenton Florida in 2015 and are assembling two other Aidome kits in 2017.  He & one associate can travel to your job site to supervise your local builder’s workers for one week.  During that time, the builder will understand the kit assembly and can finish the kit assembly with his workers & call Randy with any questions he may have.  His address is 1549 SW 22nd Court, Bell Fl.  Phone: 352-949-2166  Email: dixonjames444@gmail.com  He will also travel as a Kit Assembly Consultant through out the USA and internationally supervising your workers or your builders workers to get the dome kit assembled.
  • Michael Lanigan with Von Alan in Lutz Florida will travel 60 miles from their area to build Aidomes.  His contact info is MKLBC13@gmail.com   813-898-4363
  • Jay Long with Veteran Garage Solutions &  Lifestyle Screens  has a patented screen to roll up under a garage door. He can be contacted at 407-608-2602 C VGSforyou@gmail.com  14900 E. Orange Lake Blvd. #303  Kissimmee, Fl 34747
  • Hernando County:  Jeff West with Cornerstone Builders will bid the installation of the foundation and the finishing of the dome once the kit is assembled.  His number is 352-279-6855.
  • Jeff Hoot Bryceville: 32009 904-266-4000, hoot@thequadruped.com Built his own Ai 40’ dome. He is interested in building domes for others. Nassau County. 
  • Charles Lovelace North Ft. Meyers: 33917 N Ft Meyers Fl 33917 239-823-7044. He is a subcontractor, will coordinate all subs for the job and help get the building permit, with client being owner builder.  Lee County.
  • David Jones Midwest Florida: 904-795-3722 Has built Ai domes. He knows of carpenters/cabinet installation, will travel within 40 miles of Citrus County. 
  • Rickey Schrader New Smyrna Beach: Built an Ai dome in New Smyrna Beach FL, 2414 Juniper Dr. Edgewater Fl 32141 Phone (904) 428-5488. Volusia County
  • Liz Davis Live Oak: 32060 386-658-2122, Cell 941-456-5696. She did a good job as owner builder of her own Ai dome. She has good workers to pass on.  Suwanee County

Florida Slab Subcontractors:

  • 36’ slab was installed in the Palatka area for $6,000 a few years back. The man that installed that slab is Joe Galloway.  He is now a licensed Florida contractor.  His number is 386-684-4213.  His email is jgallowayconstruction@yahoo.com
  •  Rockledge is slab subcontractor named Billy Brooks who has installed slabs for a dome owner that had three domes: 36’ screen dome, 40’ dome home and 27’ garage in Lee County.  Billy’s info is 321-863-8911  His email is billybrooks25@yahoo.com
  • Alfred “Billie”  Brinkley is located in Palatka Fl. Has not installed a dome slab but is willing to bid on and install.   386-697-3562
  • Hamilton Masonary –  Gray Hamilton is owner (yes GRAY) address is 2805 Kirby Circle, Palm Bay. Work 321-837-1447  Built stem wall under 40’ dome in Melbourne Beach, Fl. in 2013.

GEORGIA:

  • James Randy Dixon with R. Dixon Construction. Inc was the contractor on a 36’ dome in Trenton Florida in 2015. He & his two man crew are interested in bidding for future Ai dome shell assembly and interior construction from central Florida to northern Florida into southern Alabama and southern Georgia. He built the inside of the Walker 40′ & 34′ domes in Bell. FL.    His address is 1549 SW 22nd Court, Bell Fl.  Phone: 352-949-2166  Email: dixonjames444@gmail.com  He will also travel as a Kit Assembly Consultant through out the USA and internationally supervising your workers or your builders workers to get the dome kit assembled.
  • Bill Moorehead 706-213-0455 built his own 27’ wood dome and has also built an Ai Dome. He is interested in building domes for others. Elberton GA 30635.
  • Peter Kelley W: 404-782-2524, H: 404-782-6300 fax: 1-800-332-3827, PO BOX 167 or Oasis Dr. Lake Mont, GA 30552. Has built many domes including an Ai dome.

IDAHO:

  • Ron Reese Construction. He has built an Ai Dome in Sagle, ID 208-263-6193, 208-265-0702.

 IOWA: 

  • Contact Heather with StoneKing Enterprises. stonekingenterprises@gmail.com  work 319-393-1763; cell 319-521-5465. Builder in Robins and Cedar Rapids and surrounding areas.  Address 100 Front Street, Robins, IA 52328. Will bid Aidome kit assembly and finishing.

Building an American Ingenuity dome building kit can be a Do It Yourself project or a Kit Assembly Consultant can be hired to supervise your workers or your builder’s workers.  Please scroll down this page to learn 1) about this specialist; 2) materials/tools/equipment needed for kit assembly; 3) charts showing approximate assembly time and approx. costs by dome diameter size when hiring the consultant.

 

Third row panel being lifted into place.

Third row panel being lifted into place.

The dome kit can be assembled by owner builders or the home owner or the home owner’s builder can hire the independent Consultant to supervise their workers to assemble the dome kit to the stage of having all the panels placed with one layer of concrete in the seams and on all the entryways and dormers.  The consultants travel through out the USA and internationally.   When hiring a local builder, best to pay him cost plus versus an overall bid. 

Great news,  Ai knows of a licensed Florida Builder, Randy Dixon, who will travel to some USA areas with 1 associate to assemble the kit using your local workers on your prepared foundation. Then yourself or your local builder’s subcontractors can install the doors and windows, prime/paint the exterior and finish the interior with locally purchased materials.  If his associate cannot travel to your area, Randy will travel as independent consultant.  If you are considering hiring Randy and his crew, it is best to pay them by the hour rather than have him bid the project where he will need to include in the bid a cushion. 

Ai knows of three other independent kit assembly Consultants, Kevin Killian (Florida), Steve Cooke (California) and Bob Bailey (South Dakota) who will travel to your site to supervise Aidome kit assembly as well.  

In Brevard County Florida, Builder Ray Vince with Pistolatun Inc. will bid the dome kit assembly and the finishing of the dome and complete the financing for those who qualify.   He also has land to sell in Palm Bay Florida plus knows of our property for sell in the County.  His info is 76 E. Merritt Island Cswy. #205, Merritt Island Fl 32952.  His phone number is 321-284-8116

Within the building plans is a nomenclature sheet where each panel is identified with numbers or letters showing where each panel is installed.

To view an article which covers why build a geodesic dome for your new home that summarizes the major info about the Aidome building system and component panel, please click on Why Build a Geodesic Dome.

If you have a deadline for your kit assembly or are assembling the large 45′ or 48′ dome, consider hiring the consultant to save  up to  2-3 weeks of labor costs.  Please scroll down to view charts listing estimated kit assembly times.  Click on Kit Assembly and Construction Overview to view other assembly photos.  Our finished cost per sq.ft. page discusses geodesic dome cost.  To view stock dome floor plans, click on Plans.

The Consultant will travel to your construction site and supervise your workers or subs or your contractor’s workers for the dome kit assembly with the first layer of concrete in the seams and a “scratch coat” on the entryways and dormers….and then he goes home.  FYI, he does not apply concrete….that is done by your concrete workers.  He supervises that the fiber concrete is mixed properly and installed properly.  The dome owner or their builder hires a finish stucco person, to apply and finish the second layer of concrete in the panels seams and on the entryways and dormers. Usually second layer of finished concrete can be applied in around one hour per seam for a flat seam or up to 1 1/2 hrs for a custom rounded seam.  Approximate number of seams in a three frequency dome (30′ – 48′) is 126 – number varies depending on number of entryways and dormers. A two frequency dome (15′-27′) has around 62 seams.   Prior to second layer of concrete, a bonding agent supplied by Ai is applied to the first layer of concrete that needs to set 30 minutes prior to the second layer of seam concrete being applied. The interior finishing is completed by you or by your contractor hiring local conventional subs (plumbers, electricians, drywall finishers, framers, etc.) to complete the interior finishing and the installation of your locally purchased doors and windows per your dome plans.

Prior to the availability of a Kit Assembly Consultant to supervise the dome kit assembly,  some of Ai’s dome owners had to hire a contractor who generally had never assembled a dome before.  As a result the contractor would tend to over charge because he did not know how long it would take or what problems would arise.  The Kit Assembly Consultant can provide you with references from previous American Ingenuity Domes he has assembled so you can assure yourself that your building kit will be assembled correctly and in a timely fashion. This Consultant works directly for you or your general contractor as an Independent Sub-Contractor.  The standard daily rate for the independent Kit Assembly Consultant/Specialist is $300.  If the Specialist is not paid mileage to drive to your site, he is reimbursed for a round trip airfare, round trip shuttle transport cost between his home & the airport & car rental cost for the time at the job site.  The dome owner arranges and pay for lodging with Wi-fi availabilty in vicinity of grocery store & restaurants.

The use of a consultant for one week can save up to two to three weeks on your shell assembly time and assures the kit is assembled accurately per the building plans.

The cost of materials to complete the assembly of the kit are not included in the labor estimates.  Many times rental costs are less for one month than daily or weekly rental costs.  As a result sometimes monthly rental is shown because it is cheaper. Equipment rental costs are from United Rentals.  

Estimates below are based on 2015-2016 construction data.  In 2017 there is a shortage of concrete workers which drives their pay up.  We will review the estimates in this post and update as data is collected.

The assembly time estimated below is based on a dome kit having one entryway, two dormers and no cupola built on a slab foundation.  

  • For each additional standard entryway: add one day for the consultant and 24 hours for the workers.
  • For a garage entryway two frequency: add 1 day for the consultant and 24 hours for the workers.
  • For each additional window dormer: add 2 hrs for the consultant and 12 hours for the workers.
  • For each additional door dormer: add 3 hrs for the consultant and 18 hours for the workers.
  • Cupola: takes three partial days because the concrete has to have time to cure during each process.  First partial day of 5 hrs: concrete beam around top opening is formed and poured.  Second partial day of 5 hrs: concrete corner columns are framed and poured.  Third partial day of 5 hrs: set top five panels, attach overhang panels & apply first coat of concrete in the seams.  During the rest of the partial days, workers can complete window dormers or door dormer installations.If the rib system has not been cut and prepared: add one day for the consultant and 8 hours for the workers.
  • If you want to speed up the kit assembly, consider renting a scissor lift for inside personnel movement (instead of using ladders and scaffolding) and renting a Straight boom lift – man lift or cherry picker- for outside personnel work (instead of ladders, planks and scaffolding).   A 19-foot electric scissor lift approx. rental is $350 to $500 per week, and $900 to $1,200 per month.  A 40′ straight boom lift approx rental is weekly $956 or monthly $1,915.
Labor & Equipment Estimates for AiDome Shell Assembly
Utilizing an Independent Kit Assembly Consultant

 Estimate For  22′ Dome Shell Assembly
With First Layer of Concrete in Seams & on entryways & Dormers

Consultant Days 14 $300/day $4,200
Worker Hours & Cost if $18/hr 328 $18/hr* $5,904
Worker Hours & Cost if $25/hr

Rental, Fork Lift (days)

328

1

$25/hr*

$405/day

if $25 hr -$8,200

$405

Rental Variable Reach Lull  two weeks  $1,169/wk $2,338
Rental, Scaffolding (days)$15- $50  14 $15/day $210
Rental, Mortar Mixer (days) 8 cu.ft. 14 $50/day $700

Approx Sub Total  For One Layer of Concrete in Seams & on 1 entryway & 2 dormers:  $13,757 – $16,053

Kit Assembly time for 27′ linked to 22′ – 9 1/2 days:   A dome owner hired a Florida Builder by the name of Gary Cook who hired the independent Kit Assembly, Randy Dixon, to supervise the builder’s workers during the assembly of his 27’ Aidome linked to a 22’ garage dome.  Here is direct quote from the Dome Owner: “Randy Dixon and a crew of five and sometimes six people, brought the project from a basic slab with a few standing riser panels to this state in 9 1/2, eight hour working days.”

The state the dome owner is referring to is that all the panels for the two domes and link are installed, with some seams having a first layer of concrete.  At this phase of assembly, the builder’s concrete workers can complete the exterior concrete work without the consultant being on site and can call him when any questions arise.   The exterior work left to be done involves concreting the seams, framing in locally purchased doors and windows, concreting the entryway and dormer panels, priming, sealing and painting the exterior concrete.  Then the dome is considered weather tight and interior finishing can occur without weather concerns; i.e. framing, plumbing, electrical, kitchen and bathroom fixture and cabinet installation, HVAC, drywall finishing, etc.

*Worker Hourly Costs vary depending on your construction location. Plus travel costs or airline ticket for the Consultant. The Consultant is reimbursed for a round trip airfare, round trip shuttle transport cost between his home & the airport & car rental cost for the time at the job site.  The dome owner arranges and pay for lodging with Wi-fi availability in vicinity of grocery store & restaurants.

The dome owner or their builder hires finish stucco person(s), to apply and finish the second layer of concrete in the panels seams and on the entryways and dormers. Usually second layer of  seam concrete can be applied in 50 minutes per seam for a flat seam or up to 1 1/2 hrs for a custom seam.  Approximate number of seams in a three frequency dome (30′ – 48′) is 126 – number varies depending on number of entryways and dormers. A two frequency dome (15′ – 27′)  has around 62 seams.

 

 Estimate For 27’/30′ Dome Shell Assembly
With First Layer of Concrete in Seams & on Entryways & Dormers

Consultant Days 16 $300/day $4,800
Worker Hours & Cost if $18/hr 384 $18/hr* $6,912
Worker Hours & Cost if $25/hr

Rental, Fork Lift (days)

384

1

$25/hr*

$405/day

if $25 hr – $9,600

$405

Rental Variable Reach Lull two weeks  $1,169/wk $2,338
Rental, Scaffolding (days) $15-$50 15 $15/day $225
Rental, Mortar Mixer (days) 8 cu.ft. 15 $50/day $750

Approx Sub Total  For One Layer of Concrete in Seams & on 1 entryway & 2 dormers:  $15,430 – $18,118

Kit Assembly time for 27′ linked to 22′ – 9 1/2 days:   A dome owner hired a Florida Builder by the name of Gary Cook who hired the independent Kit Assembly, Randy Dixon, to supervise the builder’s workers during the assembly of his 27’ Aidome linked to a 22’ garage dome.  Here is direct quote from the Dome Owner: “Randy Dixon and a crew of five and sometimes six people, brought the project from a basic slab with a few standing riser panels to this state in 9 1/2, eight hour working days.”

The state the dome owner is referring to is that all the panels for the two domes and link are installed, with some seams having a first layer of concrete.  At this phase of assembly, the builder’s concrete workers can complete the exterior concrete work without the consultant being on site and can call him when any questions arise.   The exterior work left to be done involves concreting the seams, framing in locally purchased doors and windows, concreting the entryway and dormer panels, priming, sealing and painting the exterior concrete.  Then the dome is considered weather tight and interior finishing can occur without weather concerns; i.e. framing, plumbing, electrical, kitchen and bathroom fixture and cabinet installation, HVAC, drywall finishing, etc.

Worker Hourly Costs vary depending on your construction location.  Plus travel costs or airline ticket for the Consultant, The consultant is reimbursed for a round trip airfare, round trip shuttle transport cost between his home & the airport & car rental cost for the time at the job site.  The dome owner arranges and pay for lodging with Wi-fi availability in vicinity of grocery store & restaurants.

The dome owner or their builder hires finish stucco person(s), to apply and finish the second layer of concrete in the panels seams and on the entryways and dormers. Usually second layer of  seam concrete can be applied in 50 minutes per seam for a flat seam or up to 1 1/2 hrs for a custom seam.  Approximate number of seams in a three frequency dome (30′ – 48′) is 126 – number varies depending on number of entryways and dormers. A two frequency dome (15′ – 27′)  has around 62 seams.

 

  Estimate For 34’/36′ Dome Shell Assembly
With First Layer of Concrete in Seams & on Entryways & Dormers

Consultant Days 17 $300/day $5,100
Worker Hours & Cost if $8/hr 408 $18/hr* $7,344
Worker Hours & Cost if $25/hr

Rental, Fork Lift (days)

408

1

$25/hr*

$405/day

if $25 hr – $10,200

$305

Rental Variable Reach Lull two weeks  $1,169/wk $2,338
Rental, Scaffolding (days) 17 $15/day $255
Rental, Mortar Mixer 8 cu.ft. month $620 $620

Approx Sub Total  For One Layer of Concrete in Seams & on 1 entryway & 2 dormers: $15,962 – $18,818

*Worker Hourly Costs vary depending on your construction location.  Plus travel costs or airline ticket for the Consultant. The Consultant/Specialist  is reimbursed for a round trip airfare, round trip shuttle transport cost between his home & the airport & car rental cost for the time at the job site.  The dome owner arranges and pay for lodging with Wi-fi availability in vicinity of grocery store & restaurants.

The dome owner or their builder hires finish stucco person(s), to apply and finish the second layer of concrete in the panels seams and on the entryways and dormers. Usually second layer of  seam concrete can be applied in 50 minutes per seam for a flat seam or up to 1 1/2 hrs for a custom seam.  Approximate number of seams in a three frequency dome (30′ – 48′) is 126 – number varies depending on number of entryways and dormers. A two frequency dome (15′ – 27′)  has around 62 seams.

 

Estimate For 40′ Dome Shell Assembly
With First Layer of Concrete in Seams & on Entryway & Dormers

Consultant Days 20 $300/day $6,000
Worker Hours & Cost if $18/hr 640 $18/hr* $11,520
Worker Hours & Cost if $25/hr

Rental, Fork Lift (days)

640

1

$25/hr*

$405/day

if $25 hr -$16,000

$405

Rental Variable Reach Lull month $2,346 $2,346
Rental, Scaffolding (days) 20 $15/day $300
Rental, Mortar Mixer  8 cu.ft. month $620 $620

Approx Sub Total  For One Layer of Concrete in Seams & on 1 entryway & 2 dormers: $21,191 – $25,671

*Worker Hourly Costs vary depending on your construction location
Plus travel costs or airline ticket for the Consultant
The Consultant/Specialist is reimbursed for a round trip airfare, round trip shuttle transport cost between his home & the airport & car rental cost for the time at the job site.  The dome owner arranges and pay for lodging with Wi-fi availability in vicinity of grocery store & restaurants.

The dome owner or their builder hires finish stucco person(s), to apply and finish the second layer of concrete in the panels seams and on the entryways and dormers. Usually second layer of  seam concrete can be applied in 50 minutes per seam for a flat seam or up to 1 1/2 hrs for a custom seam.  Approximate number of seams in a three frequency dome (30′ – 48′) is 126 – number varies depending on number of entryways and dormers. A two frequency dome (15′ – 27′)  has around 62 seams.

 

 Estimate For  45′ Dome Shell Assembly
With First Layer of Concrete in Seams & on Entryways & Dormers

Consultant Days 23 $300/day $6,900
Worker Hours & Cost if $8/hr 736 $18/hr* $13,248
Worker Hours & Cost if $25/hr

Rental, Fork Lift (days)

736

1

$25/hr*

$405/day

if $25 hr – $18,400

$405

Rental Variable Reach Lull month  $2,346 $2,346
Rental, Scaffolding (days) 23 $15/day $345
Rental, Mortar Mixer 8 cu.ft. month $620 $620

Approx Sub Total  For One Layer of Concrete in Seams & on 1 entryway & 2 dormers: $23,864 – $29,016

*Worker Hourly Costs vary depending on your construction location
Plus travel costs or airline ticket for the Consultant
The Consultant/Specialist is reimbursed for a round trip airfare, round trip shuttle transport cost between his home & the airport & car rental cost for the time at the job site.  The dome owner arranges and pay for lodging with Wi-fi availability in vicinity of grocery store & restaurants.

The dome owner or their builder hires finish stucco person(s), to apply and finish the second layer of concrete in the panels seams and on the entryways and dormers. Usually second layer of seam concrete can be applied in 50 minutes per seam for a flat seam or up to 1 1/2 hrs for a custom seam. Approximate number of seams in a three frequency dome (30′ – 48′) is 126 – number varies depending on number of entryways and dormers. A two frequency dome (15′ – 27′) has around 62 seams.

 

 Estimate For  48′ Dome Shell Assembly
With First Layer of Concrete in Seams & on Entryways & Dormers 

Consultant Days 26 $300/day $7,800
Worker Hours & Cost if $18/hr 832 $18/hr* $14,976
Worker Hours & Cost if $25/hr

Rental, Fork Lift (days)

832

1

$25/hr*

$405/day

if $25 hr- $20,800

$405

Rental Variable Reach Lull month  $2,346 $2,346
Rental, Scaffolding (days) 26 $15/day $390
Rental, Mortar Mixer 8 cu.ft. month $620 $620

Approx Sub Total  For One Layer of Concrete in Seams & on 1 entryway & 2 dormers: $26,537 – $32,361

*Worker Hourly Costs vary depending on your construction location
Plus travel costs or airline ticket for the Consultant
 The Consultant/Specialist is reimbursed for a round trip airfare, round trip shuttle transport cost between his home & the airport & car rental cost for the time at the job site.  The dome owner arranges and pay for lodging with Wi-fi availability in vicinity of grocery store & restaurants.

The dome owner or their builder hires finish stucco person(s), to apply and finish the second layer of concrete in the panels seams and on the entryways and dormers. Usually second layer of  seam concrete can be applied in 50 minutes per seam for a flat seam or up to 1 1/2 hrs for a custom seam.  Approximate number of seams in a three frequency dome (30′ – 48′) is 126 – number varies depending on number of entryways and dormers. A two frequency dome (15′ – 27′)  has around 62 seams.

 

To view info about the DVD that shows dome assembly, click on View.  To view the video free, click on DVD.

To unload the dome kit from the semi-truck, rent a fork lift and have 2-3 workers available.  Ai provides a document that describes the unloading process.

The dome owner provides three to five good concrete workers (depends on dome size).  Materials used in the shell construction are to be provided by the dome owner on site before the Kit Assembly process begins.  The bags of cement don’t have to all be delivered in advance but as soon as first needed during the assembly.

To view what items are included in the Dome Building Kit, click on Kit Contents.  To view what items are not included in the kit, click on Items Not Included.

Due to possible injury on a job site, have some form of insurance.

The following are items required at your job site:

Cement
  • Portland Cement in 94 pound bags (prefer Type III) (first number is the diameter of the dome/second number is bags of cement):  22′ – 30, 27′ – 40 (two frequency dome panels are larger so require less cement), 30′ – 70, 34′ – 79, 36′ – 83, 40′ – 90, 45′ – 100, 48′ – 106.  These bag numbers are based on the dome having two entryways, four window dormers, one door dormer and no cupola.
  • For each additional entryway add: 22′ – 3,  27′ – 3.5, 30′ – 4.0, 34′ – 4.5, 36′  – 4.5, 40′ – 5.0, 45′ – 5.0, 48′ – 5.5
  • For a cupola add: 30′ – 4, 34′ – 4.5, 36′ – 4.5, 40′ – 5.0, 45′ – 5.5, 48′ – 6.0.
  • For an additional door dormer on any size dome add 2.5 bags of cement.
Masonry or Stucco Sand
  • Sand in cubic yards; 27′ – 5, 30′ – 8, 34′ – 9, 36′ – 9, 40′- 10, 45′ – 11, 48′ – 12.  These computations are based on the dome having two entryways, four window dormers, one door dormer and no cupola.
  • For each additional entryway add cubic yards of sand: 22′ – 0.3, 27′ – 0.4, 30′ – 0.4, 34′ – 0.4, 36′ – 0.5, 40′ – 0.5, 45′ – 0.5, 48′ – 0.6.
  • For a cupola add cubic yards of sand: 30′ – 0.4, 34′ – 0.5, 36′ – 0.5, 40′ – 0.5, 45′ – 0.6, 48′ – 0.6.
  • For an additional door dormer on any size dome, add 0.3 cubic yards of sand.
Misc Items:
  • 2×4’s cut to length, holes drilled & ends painted for the temporary wooden rib system…can be purchased from Ai.
  • Water Source and water hoses
  • #3, #4 and #5 rebar (per the Building Plans)
  • Concrete Blocks; 8″x16″
  • Electric Power or Generator
  • Extension Ladder; 26′
  • Mortar Mixer – Do not use a cement mixer because it does not have spinning paddles.  Spinning Paddles are required to obtain a thorough mixing of the cement, sand, fibers and admixtures.
  • Lumber for Bracing the steel hubs, entryways and dormers
  • Wheelbarrows
  • Step Ladders
  • Two Saw Horses
  • Tarps to cover Cement and Sand
  • Ropes and chains
  • 5 gallon Buckets
  • Toilet facilities
  • Brushes to apply bonding agent
  • Soft Steel Tie Wire
  • Wire Cutters
  • Sponges to sponge finish final layer of concrete
  • Place to store boxed items out of the weather….C rings, pliers, cans of expanding foam, 1″ EPS Sheets, etc.

Additional Items Required:

  • Steel Hubs for Rib System (borrowed from Ai with a deposit placed)
  • Purchase bolts, nuts, washers to use with the hubs (purchased from Ai). During dome assembly most of these items are damaged; therefore they are not returned to Ai.
  • 2×4′ ribs for temporary wooden rib system – cut to length, holes drilled and ends painted. Can be purchased from Ai.
  • 9/16″ socket & ratchet and one 9/16″ wrench (use for bolts with HUBS)
  • Lifting Spikes set of 4 (purchased from Ai for $100). During panel lifting the spikes get damaged. If you have two domes, please order two sets of lifting spikes.
  • Panel Lifting Harness – custom make the harness from Ai sketch using four strands of 1/4″ chain 7 foot long & Quick Links.
  • Zinc or Galvanized Quick Links – To make the harness purchase Quick Links: 1 – 3/8″, 2 – 5/16″, 8 – 1/4″   2 – 3/8″, 4 – 5/16″.  During panel lifing the Quick Links are disconnected quite often so the threads become damaged.  Purchase additional Quick Links to have on hand for replacements….8 – 1/4″, 2 – 5/16″
  • Hoisting Mechanism; preferably rent 45′ Man Lift for dome on a slab or rent a 60′ Man Lift for dome built on basement.
How Long Will Shell Assembly Take with a Consultant?

Using three to five good concrete workers and depending upon the size dome, soil condition around the dome to allow movement and placement of the panels, type of hoisting mechanism and prevailing weather, shell assembly can take from 9-16 days if your dome kit includes two entryways, four dormers and no cupola and if dome on a slab. Once you know how many entryways and dormers are needed for your floor plan, Ai’s office can give you a more specific estimate on shell assembly time.  Click on Hoisting Mechanisms to learn more.

Typically it is cost effective to only have the Consultant stay for the assembly of the temporary wooden rib system, all panel placement including building options (entryways, dormers, link, cupola, etc.)  are assembled which includes the first coat of concrete in the seams and a “scratch coat” on the entryways and dormers.  Then your workers can:

  • apply the bonding agent and finish coat of concrete in the seams and on the building kit options. Remember to always water down all “old concrete” in the area you are working and all around the area working before applying bonding agent.
  • Follow Waterproofing document in the manual. The type of primer, tape and paint that is used, determines whether primer is applied before any areas are taped or patching compound applied prior or after priming.  Two coats of paint are applied. The following paints have been used by Ai dome owners:Behr’s top of the line exterior latex paint is Marque. Seabrook Texas dome owner loves this paint. He uses semi-gloss.  Marque has the most titanium.  – Home DepotBehr’s Premium Elastomeric Masonry, Stucco & Brick Paint –Home DepotAmes Research Labs: Maximum – Stretch, at participating ACE & True Value Stores (if using Ames see separate Ames doc because specific type sealants and primer need to be used with Ames Paint….TT3 sealant cannot be used)Sherwin Williams: Loxon XP Paint, Loxon Primer and ConditionerRichards Paint:  Rich Flex 245; use Rich Flex Alkali Resistant 100% Acrylic Masonry PrimerSeal Krete Paint (pigmented) –Home Depot
  • frame in and install the exterior doors and windows. (can be done earlier)
  • complete rough framing, electrical, plumbing
  • finish the interior shell wallboard with fiberglass adhesive  tape/joint compound. To blend the drywall seams to the DensArmor, skip trowel joint compound over the dome shell drywall.
  • prime then paint the dome shell interior gypsum
  • complete rest of construction phases.

As far as finishing the exterior seams with a second layer of fiber concrete, no need to pay to have the consultant on- site for this.  Best to hire a local finish stucco person by the hour with the conditions if he does timely work and good work, you will retain him.  If you are not satisfied with his work or speed, pay him for the time worked and replace him.  The second layer of concrete can take 20-30 minutes to apply per seam after the bonding agent is applied.  The bonding agent supplied by Ai needs to set 30 minutes before the second layer of concrete is applied. Approximate number of seams is 126…number varies depending on number of entryways and dormers.

Once your Building Plans have been ordered, American Ingenuity can estimate the number of days needed to assemble the shell.  Each floor plan varies as to the number of building kit options (components) needed to complete the shell kit; i.e. cupola, link, entryways, door dormers and window dormers.  Building Options take longer to install than triangles do.  To learn more about Building Options, click on Options.

You or your contractor hires local subcontractors to perform the typical jobs like forming and pouring the slab, plumbing, electrical, framing, drywall finishing, etc. Ai does not believe you should pay someone to come in from out of county or state to do work that your local subs can perform.  Click on Finished Cost, to learn about what it will cost to finish your dome home.  Click on Builders and Assemblers to learn more.

A helpful web site is rsmeans.com It has construction manuals, construction estimating CD’s, etc.

Contact Ai if you are interested in utilizing the Consultant/specialist…..321-639-8777…..9-5 Eastern Time.

If you are employing a contractor to assemble the kit, an experienced consultant on the construction site will make the assembly go faster and reduce costs.  The contractor provides the additional workers needed and the consultant directs them through the assembly of the kit.

If you choose to hire the Kit Assembly Consultant, the following labor estimates assume the following:

  • You have hired three to five good concrete workers depending on the size dome.
  • The slab/foundation and floor are completed.
  • A Hoisting Mechanism/Lifting Device/Boom Truck or Crane or Man Lift is on site to move the panels, to set the panels in place and lift buckets of concrete.
  • Additional equipment is on site, e.g.: wheelbarrows, ladders, scaffolding, mortar mixer, etc.
  • The first floor of the dome is not elevated above ground level.
  • The construction site is readily accessible for equipment and personnel.
  • Your local Laborer cost per hour is $15.  The labor cost per hour varies depending on your construction site location.  In California labor costs can be $25 to $30 an hour.

The following contains info about Ai Building Kit Summary

Top five Cupola Panels installed after concrete beam and concrete legs poured. (top of cupola consists of the five top dome panels lifted up to set on concrete legs.)

Fourth row of Prefab Panels being assembled on 34′ dome.  45′ dome in back ground.

To view a photo gallery of photos showing the Dome Kit Assembly Process, view Dome Kit Assembly. The dome kit can be assembled by owner builders or hire a contractor. Either the home owner or the contractor can hire the independent kit assembly consultant to supervise the kit assembly.

The view sale pricing on American Ingenuity dome kits and building plans, view Sale.

Housing technology has changed very little since framing replaced the log cabin. Modifications that were made to improve a concrete home or future home also increased its cost. We applied some American Ingenuity to the geodesic dome home, designed an all new component building system utilizing advanced kit home construction technology and developed a home plan without increasing the kit home’s prices.

American Ingenuity’s concrete dome kit includes all the triangular and riser panels needed for the dome shell and one entryway. The first floor of the 30′ thru 48′ dome homes can have up to five entryways. The second floor of the 36′ thru 48′ can have up to five single window or door dormers. As a result each floor plan varies as to the number and location of entryways and dormers. Underneath the entryway or dormer “eye brow” you or your contractor builds a conventional 2×4 framed wall and installs your locally purchased windows and doors.

Because we do not know which stock floor plan you will select, Ai does not know the type or quantity of entryways or dormers that you will need. View  Building Options to learn more about entryways, dormers, link, cupola, etc. Once you determine the floor plan, Ai can provide the Building Kit with Option Pricing.

You can view and print out Ai’s stock plans for each of the ten dome kit sizes, by clicking on Stock Plans

Houses and garages are built from the Dome Building Kits. The dome homes are available in ten sizes from one bedroom/one bath to four or five bedroom/four baths. The garage domes are typically one car or two car. In the back of the Stock Floor Plan Booklet are garage dome plans. The dome homes are built on conventional concrete slabs or raised wood floors. If needed, the dome can be built on a basement or pilings and a platform. American Ingenuity does not manufacture a basement wall kit, but does design the basement plans.  To learn about possible foundations, view Foundations.

The regular pricing for the Dome Shell Kit which includes one entryway ranges from $21,300 to $55,915 depending on your square footage needs. View Pricing for a complete listing of kit sizes and regular pricing.

Wherever an “opening” is left for doors and windows, Ai does not ship triangles or riser panels. The entryway and dormer panels “eye brows” are therefore structural and are required to maintain the dome’s integrity. The 2×4 or 2×6 wall that is build under the entryways or dormers is built to frame in your locally purchased doors and windows..

The component panel for the 15′ thru 48′ domes includes seven inch thick R-28 insulation. On the exterior of the insulation is ¾” thick fiber concrete reinforced with galvanized steel mesh and on the interior of the insulation is 1/2″ Georgia-Pacific wall board. Onsite the kit is assembled one row at a time, by concreting the entryways, dormers, cupola, link and seams between the panels. Do not concrete over the entire dome. The concrete on the panels does not need to be thick because the seam concrete averages two inches.

Once all the panel seams and entryways, dormers, etc. are concreted, the temporary wooden rib system is removed. The dome shell is self supporting. No interior walls are needed to support the shell. However, normally there is a bedroom and bathroom on the first floor. So those interior walls are used to support part of the second floor. The exact locations of the suspension rods is noted on the shell geometry sheet in the Building Plans. The suspension rods and top and bottom plates can be purchased from American Ingenuity.  We use the AutoCAD program to design and calculate the load on the second floor. So just let us know if you will have an Aquarian, water bed, library, exercise room, etc. on the second floor and Ai can calculate the load accordingly. The average load calculated is 55 lbs. per square foot.

The component panels do not come with any paint on them. Ai does not add any color to the concrete. The concrete shell is painted after the entire kit is assembled. The paint should include a concrete primer and two coats of good quality exterior concrete paint. The dome can be painted any color, tan, green, blue, etc. preferably a light to medium color to reflect the sunlight. The dome exterior is repainted every four to six years depending upon your area’s pollution and UV light. If you rub your hand over the paint and get any “chalk” on your hand, that is when the dome should be repainted. As needed remove algae with a mixture of chlorine and water or pressure washing.

Ai’s dome building kit does not include doors and windows. There is such a variety and varying price points,Ai  leaves the selection of the doors and windows up to each client to purchase locally. The floor plan you select will determine how many entryways or dormers you will have. Within the entryways and dormers {eye brows}, your framing subcontractor installs a 2×4 or 2×6 wall to frame in what ever standard doors or windows that were purchased locally.

No interior items are included in the building kit other than the shell wall drywall. Ai believes you should not pay shipping on items you can purchase locally such as plumbing, electrical, framing, flooring, kitchen cabinets, bathroom fixtures, lighting fixtures, etc. To learn about the panel composition, view Component Panel.

Dome Finished Costs: The finished costs on the domes depends so much on where you live, what the labor costs are in your area and what price points you select for your windows, doors, cabinetry, flooring, lighting fixtures, etc. You can ask at your local hardware store or ask a local contractor what the finished price per square foot is running for a conventional house in the neighborhood you plan to build in. That is approximately what it will cost to finish the domes (if you do no labor yourselves), because everything in the interior is standard whether it is a conventional house or dome home….plumbing, electrical, lighting fixtures, bathroom fixtures, flooring, kitchen cabinets, windows and doors, etc. are all the same. Basically you end up with a super-energy efficient, super-strong home for about the same price as a conventional house. To learn more, view Finished Cost.

Items in the Dome Shell Kit include: Triangular Panels, 4′ Riser Wall Panels, panels for one Entryway, Galvanized Steel Mesh, Concrete Fibers, Two Concrete Admixtures, Reinforcing galvanized cable, Concrete Bonding Agent, Connecting C-Rings, C-Ring Pliers and Assembly Manual. To learn more, view Kit Contents.  To learn what is not in the Dome Kit, view Items not included in the Kit

Depending upon your floor plan selection there will be various building options. The Options include: Additional Entryway Panels (standard, high profile, garage), Window Dormer Panels, Door Dormer Panels, Cupola Panels and Link Panels. view Building Options to learn more.